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The Brayton cycle is a
thermodynamic cycle A thermodynamic cycle consists of a linked sequence of thermodynamic processes that involve transfer of heat and work into and out of the system, while varying pressure, temperature, and other state variables within the system, and that eventuall ...
that describes the operation of certain
heat engine In thermodynamics and engineering, a heat engine is a system that converts heat to mechanical energy, which can then be used to do mechanical work. It does this by bringing a working substance from a higher state temperature to a lower state ...
s that have air or some other gas as their working fluid. The original Brayton engines used a piston compressor and piston expander, but modern
gas turbine A gas turbine, also called a combustion turbine, is a type of continuous flow internal combustion engine. The main parts common to all gas turbine engines form the power-producing part (known as the gas generator or core) and are, in the directi ...
engines and
airbreathing jet engine An airbreathing jet engine (or ''ducted jet engine'') is a jet engine that ejects a propelling (reaction) jet of hot exhaust gases after first taking in atmospheric air, followed by compression, heating and expansion back to atmospheric pressure ...
s also follow the Brayton cycle. Although the cycle is usually run as an open system (and indeed must be run as such if
internal combustion An internal combustion engine (ICE or IC engine) is a heat engine in which the combustion of a fuel occurs with an oxidizer (usually air) in a combustion chamber that is an integral part of the working fluid flow circuit. In an internal combus ...
is used), it is conventionally assumed for the purposes of
thermodynamic Thermodynamics is a branch of physics that deals with heat, work, and temperature, and their relation to energy, entropy, and the physical properties of matter and radiation. The behavior of these quantities is governed by the four laws of ther ...
analysis that the exhaust gases are reused in the intake, enabling analysis as a closed system. The engine cycle is named after
George Brayton George Bailey Brayton was an American mechanical engineer and inventor. He was noted for introducing the constant pressure engine that is the basis for the gas turbine, and which is now referred to as the Brayton cycle. Brayton's Ready Motor ...
(1830–1892), the American
engineer Engineers, as practitioners of engineering, are professionals who invent, design, analyze, build and test machines, complex systems, structures, gadgets and materials to fulfill functional objectives and requirements while considering the l ...
who developed it originally for use in piston engines, although it was originally proposed and patented by Englishman John Barber in 1791. It is also sometimes known as the Joule cycle. The reversed Joule cycle uses an external heat source and incorporates the use of a regenerator. One type of Brayton cycle is open to the atmosphere and uses an internal
combustion chamber A combustion chamber is part of an internal combustion engine in which the fuel/air mix is burned. For steam engines, the term has also been used for an extension of the firebox which is used to allow a more complete combustion process. Interna ...
; and another type is closed and uses a heat exchanger.


History

In 1872, George Brayton applied for a patent for his "Ready Motor", a reciprocating heat engine operating on a gas power cycle. The engine was a two-stroke and produced power on every revolution. Brayton engines used a separate piston compressor and piston expander, with compressed air heated by internal fire as it entered the expander cylinder. The first versions of the Brayton engine were vapor engines which mixed fuel with air as it entered the compressor by means of a
heated-surface carburetor A carburetor (also spelled carburettor) is a device used by an internal combustion engine to control and mix air and fuel entering the engine. The primary method of adding fuel to the intake air is through the venturi tube in the main meterin ...
. The fuel / air was contained in a reservoir / tank and then it was admitted to the expansion cylinder and burned. As the fuel/air mixture entered the expansion cylinder, it was ignited by a pilot flame. A screen was used to prevent the fire from entering or returning to the reservoir. In early versions of the engine, this screen sometimes failed and an explosion would occur. In 1874, Brayton solved the explosion problem by adding the fuel just prior to the expander cylinder. The engine now used heavier fuels such as kerosene and fuel oil. Ignition remained a pilot flame. Brayton produced and sold "Ready Motors" to perform a variety of tasks like water pumping, mill operation, running generators, and marine propulsion. The "Ready Motors" were produced from 1872 to sometime in the 1880s; several hundred such motors were likely produced during this time period. Brayton licensed the design to Simone in the UK. Many variations of the layout were used; some were single-acting and some were double-acting. Some had under walking beams; others had overhead walking beams. Both horizontal and vertical models were built. Sizes ranged from less than one to over 40 horsepower. Critics of the time claimed the engines ran smoothly and had a reasonable efficiency. Brayton-cycle engines were some of the first internal combustion engines used for motive power. In 1875, John Holland used a Brayton engine to power the world's first self-propelled submarine (Holland boat #1). In 1879, a Brayton engine was used to power a second submarine, the ''
Fenian Ram ''Fenian Ram'' is a submarine designed by John Philip Holland for use by the Fenian Brotherhood, the American counterpart to the Irish Republican Brotherhood, against the British. The Fenian Ram was the world’s first practical submarine, in ...
''.
John Philip Holland John Philip Holland ( ga, Seán Pilib Ó hUallacháin/Ó Maolchalann) (24 February 184112 August 1914) was an Irish engineer who developed the first submarine to be formally commissioned by the US Navy, and the first Royal Navy submarine, ''Hol ...
's submarines are preserved in the
Paterson Museum Paterson Museum is a museum in Paterson, in Passaic County, New Jersey, in the United States. Founded in 1925, it is owned and run by the city of Paterson and its mission is to preserve and display the industrial history of Paterson. It is loc ...
in the
Old Great Falls Historic District The Old Great Falls Historic District is an area of Paterson, New Jersey between South Paterson and Hillcrest, Paterson. The area is a thin strip of neighborhoods and parklands around the Passaic River and Garret Mountain. This section of Paterso ...
of
Paterson, New Jersey Paterson ( ) is the largest City (New Jersey), city in and the county seat of Passaic County, New Jersey, Passaic County, in the U.S. state of New Jersey. In 1878,
George B. Selden George Baldwin Selden (September 14, 1846 – January 17, 1922) was a patent lawyer and inventor who was granted a U.S. patent for an automobile in 1895.Flink, p. 51 ''Probably the most absurd action in the history of patent law was the granting ...
patented the first internal combustion automobile. Inspired by the
internal combustion engine An internal combustion engine (ICE or IC engine) is a heat engine in which the combustion of a fuel occurs with an oxidizer (usually air) in a combustion chamber that is an integral part of the working fluid flow circuit. In an internal combus ...
invented by Brayton displayed at the
Centennial Exposition The Centennial International Exhibition of 1876, the first official World's Fair to be held in the United States, was held in Philadelphia, Pennsylvania, from May 10 to November 10, 1876, to celebrate the 100th anniversary of the signing of the ...
in Philadelphia in 1876, Selden patented a four-wheel car working on a smaller, lighter, multicylinder version. He then filed a series of amendments to his application which stretched out the legal process, resulting in a delay of 16 years before the patent was granted on November 5, 1895. In 1903, Selden sued Ford for patent infringement and
Henry Ford Henry Ford (July 30, 1863 – April 7, 1947) was an American industrialist, business magnate, founder of the Ford Motor Company, and chief developer of the assembly line technique of mass production. By creating the first automobile that mi ...
fought the Selden patent until 1911. Selden had never actually produced a working car, so during the trial, two machines were constructed according to the patent drawings. Ford argued his cars used the four-stroke
Alphonse Beau de Rochas Alphonse Eugène Beau de Rochas (9 April 1815, Digne-les-Bains, Alpes-de-Haute-Provence – 27 March 1893, Vincennes) was a French engineer. He was the first to patent the four-stroke engine in 1862, but he did not build one and the idea was su ...
cycle or
Otto cycle An Otto cycle is an idealized thermodynamic cycle that describes the functioning of a typical spark ignition piston engine. It is the thermodynamic cycle most commonly found in automobile engines. The Otto cycle is a description of what happ ...
and not the Brayton-cycle engine used in the Selden auto. Ford won the appeal of the original case. In 1887, Brayton developed and patented a four-stroke direct-injection oil engine. The fuel system used a variable-quantity pump and liquid-fuel, high-pressure, spray-type injection. The liquid was forced through a spring-loaded, relief-type valve (injector) which caused the fuel to become divided into small droplets. Injection was timed to occur at or near the peak of the compression stroke. A platinum igniter provided the source of ignition. Brayton describes the invention as: “I have discovered that heavy oils can be mechanically converted into a finely divided condition within a firing portion of the cylinder, or in a communicating firing chamber.” Another part reads, “I have for the first time, so far as my knowledge extends, regulated speed by variably controlling the direct discharge of liquid fuel into the combustion chamber or cylinder into a finely divided condition highly favorable to immediate combustion.” This was likely the first engine to use a lean-burn system to regulate engine speed and output. In this manner, the engine fired on every power stroke and speed and output were controlled solely by the quantity of fuel injected. In 1890, Brayton developed and patented a four-stroke, air-blast oil engine. The fuel system delivered a variable quantity of vaporized fuel to the center of the cylinder under pressure at or near the peak of the compression stroke. The ignition source was an igniter made from platinum wire. A variable-quantity injection pump provided the fuel to an injector where it was mixed with air as it entered the cylinder. A small crank-driven compressor provided the source for air. This engine also used the lean-burn system.
Rudolf Diesel Rudolf Christian Karl Diesel (, ; 18 March 1858 – 29 September 1913) was a German inventor and Mechanical engineering, mechanical engineer who is famous for having invented the diesel engine, which burns diesel fuel; both are named after him. ...
originally proposed a very high compression, constant-temperature cycle where the heat of compression would exceed the heat of combustion, but after several years of experiments, he realized that the constant-temperature cycle would not work in a piston engine. Early Diesel engines use an air blast system which was pioneered by Brayton in 1890. Consequently, these early engines use the constant-pressure cycle. File:Brayton Gas engine 1872.jpg, Brayton gas engine 1872 File:Brayton walking beam engine 1872.jpg, Brayton walking beam engine 1872 File:Brayton engine 1875.jpg, Brayton engine 1875 File:Brayton double acting constant pressure engine cut away 1877.jpg, Brayton double-acting constant-pressure engine cut away 1877 File:Brayton 4 stroke air blast engine 1889.jpg, Brayton four-stroke air blast engine 1889 File:Brayton 4 stroke air blast engine 1890.jpg, Brayton four-stroke air blast engine 1890


Early gas turbine history

* 1791 First patent for a gas turbine (John Barber, United Kingdom) * 1904 Unsuccessful gas turbine project by Franz Stolze in Berlin (first axial compressor) * 1906 Gas turbine by Armengaud Lemale in France (centrifugal compressor, no useful power) * 1910 First gas turbine featuring intermittent combustion (Holzwarth, 150 kW, constant volume combustion) * 1923 First exhaust-gas turbocharger to increase the power of diesel engines * 1939 World's first gas turbine for power generation by
Brown-Boveri Brown, Boveri & Cie. (Brown, Boveri & Company; BBC) was a Swiss group of electrical engineering companies. It was founded in Zürich, in 1891 by Charles Eugene Lancelot Brown and Walter Boveri who worked at the Maschinenfabrik Oerlikon. In 1970 ...
, Neuchâtel, Switzerland (velox burner, aerodynamics by Stodola)


Models

A Brayton-type
engine An engine or motor is a machine designed to convert one or more forms of energy into mechanical energy. Available energy sources include potential energy (e.g. energy of the Earth's gravitational field as exploited in hydroelectric power gen ...
consists of three components: a
compressor A compressor is a mechanical device that increases the pressure of a gas by reducing its volume. An air compressor is a specific type of gas compressor. Compressors are similar to pumps: both increase the pressure on a fluid and both can transp ...
, a mixing chamber, and an
expander Expander may refer to: *Dynamic range compression operated in reverse *Part of the process of signal compression *Part of the process of companding *A component used to connect SCSI computer data storage, devices together *Turboexpander, a turbin ...
. Modern Brayton engines are almost always a turbine type, although Brayton only made piston engines. In the original 19th-century Brayton engine, ambient air is drawn into a piston compressor, where it is compressed; ideally an
isentropic process In thermodynamics, an isentropic process is an idealized thermodynamic process that is both adiabatic and reversible. The work transfers of the system are frictionless, and there is no net transfer of heat or matter. Such an idealized process ...
. The compressed air then passes through a mixing chamber where fuel is added, an
isobaric process In thermodynamics, an isobaric process is a type of thermodynamic process in which the pressure of the system stays constant: Δ''P'' = 0. The heat transferred to the system does work, but also changes the internal energy (''U'') of t ...
. The pressurized air and fuel mixture is then ignited in an expansion cylinder and energy is released, causing the heated air and combustion products to expand through a piston/cylinder, another ideally isentropic process. Some of the work extracted by the piston/cylinder is used to drive the compressor through a crankshaft arrangement. Gas turbine engines are also Brayton engines, with three components: an air compressor, a
combustion Combustion, or burning, is a high-temperature exothermic redox chemical reaction between a fuel (the reductant) and an oxidant, usually atmospheric oxygen, that produces oxidized, often gaseous products, in a mixture termed as smoke. Combusti ...
chamber, and a gas turbine. Ideal Brayton cycle: #
isentropic process In thermodynamics, an isentropic process is an idealized thermodynamic process that is both adiabatic and reversible. The work transfers of the system are frictionless, and there is no net transfer of heat or matter. Such an idealized process ...
– ambient air is drawn into the compressor, where it is pressurized. #
isobaric process In thermodynamics, an isobaric process is a type of thermodynamic process in which the pressure of the system stays constant: Δ''P'' = 0. The heat transferred to the system does work, but also changes the internal energy (''U'') of t ...
– the compressed air then passes through a combustion chamber, where fuel is burned, heating that air—a constant-pressure process, since the chamber is open to flow in and out. # isentropic process – the heated, pressurized air then gives up its energy, expanding through a turbine (or series of turbines). Some of the work extracted by the turbine is used to drive the compressor. # isobaric process – heat rejection (in the atmosphere). Actual Brayton cycle: #
adiabatic process In thermodynamics, an adiabatic process (Greek: ''adiábatos'', "impassable") is a type of thermodynamic process that occurs without transferring heat or mass between the thermodynamic system and its environment. Unlike an isothermal process, ...
– compression # isobaric process – heat addition # adiabatic process – expansion # isobaric process – heat rejection Since neither the compression nor the expansion can be truly isentropic, losses through the compressor and the expander represent sources of inescapable working inefficiencies. In general, increasing the
compression ratio The compression ratio is the ratio between the volume of the cylinder and combustion chamber in an internal combustion engine at their maximum and minimum values. A fundamental specification for such engines, it is measured two ways: the stati ...
is the most direct way to increase the overall
power Power most often refers to: * Power (physics), meaning "rate of doing work" ** Engine power, the power put out by an engine ** Electric power * Power (social and political), the ability to influence people or events ** Abusive power Power may a ...
output of a Brayton system. The efficiency of the ideal Brayton cycle is \eta = 1 - \frac = 1 - \left(\frac\right)^ , where \gamma is the
heat capacity ratio In thermal physics and thermodynamics, the heat capacity ratio, also known as the adiabatic index, the ratio of specific heats, or Laplace's coefficient, is the ratio of the heat capacity at constant pressure () to heat capacity at constant volu ...
. Figure 1 indicates how the cycle efficiency changes with an increase in pressure ratio. Figure 2 indicates how the specific power output changes with an increase in the gas turbine inlet temperature for two different pressure ratio values. GFImg7.png, Figure 1: Brayton-cycle efficiency GFImg8.png, Figure 2: Brayton-cycle specific power output The highest gas temperature in the cycle occurs where work transfer to the high pressure turbine (rotor inlet) takes place. This is lower than the highest gas temperature in the engine (combustion zone). The maximum cycle temperature is limited by the turbine materials and required turbine life. This also limits the pressure ratios that can be used in the cycle. For a fixed-turbine inlet temperature, the net work output per cycle increases with the pressure ratio (thus the thermal efficiency) and the net work output. With less work output per cycle, a larger mass flow rate (thus a larger system) is needed to maintain the same power output, which may not be economical. In most common designs, the pressure ratio of a gas turbine ranges from about 11 to 16.


Methods to increase power

The power output of a Brayton engine can be improved by: * Reheat, wherein the
working fluid For fluid power, a working fluid is a gas or liquid that primarily transfers force, motion, or mechanical energy. In hydraulics, water or hydraulic fluid transfers force between hydraulic components such as hydraulic pumps, hydraulic cylinders, a ...
—in most cases air—expands through a series of turbines, then is passed through a second combustion chamber before expanding to ambient pressure through a final set of turbines, has the advantage of increasing the power output possible for a given compression ratio without exceeding any
metallurgical Metallurgy is a domain of materials science and engineering that studies the physical and chemical behavior of metallic elements, their inter-metallic compounds, and their mixtures, which are known as alloys. Metallurgy encompasses both the sc ...
constraints (typically about 1000 °C). The use of an
afterburner An afterburner (or reheat in British English) is an additional combustion component used on some jet engines, mostly those on military supersonic aircraft. Its purpose is to increase thrust, usually for supersonic flight, takeoff, and comba ...
for jet aircraft engines can also be referred to as "reheat"; it is a different process in that the reheated air is expanded through a thrust nozzle rather than a turbine. The metallurgical constraints are somewhat alleviated, enabling much higher reheat temperatures (about 2000 °C). Reheat is most often used to improve the specific power, and is usually associated with a drop in efficiency; this effect is especially pronounced in afterburners due to the extreme amounts of extra fuel used. * In overspray, after the first compressor stage, water is injected into the compressor, thus increasing the mass-flow inside the compressor, increasing the turbine output power significantly and reducing compressor outlet temperatures. In the second compressor stage, the water is completely converted to a gas form, offering some intercooling via its latent heat of vaporization.


Methods to improve efficiency

The efficiency of a Brayton engine can be improved by: * Increasing pressure ratio, as Figure 1 above shows, increasing the pressure ratio increases the efficiency of the Brayton cycle. This is analogous to the increase of efficiency seen in the
Otto cycle An Otto cycle is an idealized thermodynamic cycle that describes the functioning of a typical spark ignition piston engine. It is the thermodynamic cycle most commonly found in automobile engines. The Otto cycle is a description of what happ ...
when the
compression ratio The compression ratio is the ratio between the volume of the cylinder and combustion chamber in an internal combustion engine at their maximum and minimum values. A fundamental specification for such engines, it is measured two ways: the stati ...
is increased. However, practical limits occur when it comes to increasing the pressure ratio. First of all, increasing the pressure ratio increases the compressor discharge temperature. Since the turbine temperature has a limit determined by metallurgical and life constraints the allowable rise in temperature (fuel added) in the combustor becomes smaller. Also, because the length of the compressor blades becomes progressively smaller in the higher pressure stages a constant running gap, through the compressor, between the blade tips and the engine casing becomes a bigger percentage of the compressor blade height increasing air leakage past the tips. This causes a drop in compressor efficiency, and is most likely to occur in smaller gas turbines (since blades are inherently smaller to begin with). Finally, as can be seen in Figure 1, the efficiency levels off as pressure ratio increases. Hence, little gain is expected by increasing the pressure ratio further if it is already at a high level. * Recuperator – If the Brayton cycle is run at a low pressure ratio and a high temperature increase in the combustion chamber, the exhaust gas (after the last turbine stage) might still be hotter than the compressed inlet gas (after the last compression stage but before the combustor). In that case, a heat exchanger can be used to transfer thermal energy from the exhaust to the already compressed gas, before it enters the combustion chamber. The thermal energy transferred is effectively reused, thus increasing efficiency. However, this form of heat recycling is only possible if the engine is run in a low-efficiency mode with low pressure ratio in the first place. Transferring heat from the outlet (after the last turbine) to the inlet (before the first compressor stage) would reduce efficiency, as hotter inlet air means more volume, thus more work for the compressor. For engines with liquid cryogenic fuels, namely
hydrogen Hydrogen is the chemical element with the symbol H and atomic number 1. Hydrogen is the lightest element. At standard conditions hydrogen is a gas of diatomic molecules having the formula . It is colorless, odorless, tasteless, non-toxic, an ...
, it might be feasible, though, to use the fuel to cool the inlet air before compression to increase efficiency. This concept is extensively studied for the
SABRE A sabre ( French: sabʁ or saber in American English) is a type of backsword with a curved blade associated with the light cavalry of the early modern and Napoleonic periods. Originally associated with Central European cavalry such as th ...
engine. * A Brayton engine also forms half of the
combined cycle A combined cycle power plant is an assembly of heat engines that work in tandem from the same source of heat, converting it into mechanical energy. On land, when used to make electricity the most common type is called a combined cycle gas turb ...
system, which combines with a Rankine engine to further increase overall efficiency. However, although this increases overall efficiency, it does not actually increase the efficiency of the Brayton cycle itself. *
Cogeneration Cogeneration or combined heat and power (CHP) is the use of a heat engine or power station to generate electricity and useful heat at the same time. Cogeneration is a more efficient use of fuel or heat, because otherwise- wasted heat from elect ...
systems make use of the waste heat from Brayton engines, typically for hot water production or space heating.


Variants


Closed Brayton cycle

A closed Brayton cycle recirculates the
working fluid For fluid power, a working fluid is a gas or liquid that primarily transfers force, motion, or mechanical energy. In hydraulics, water or hydraulic fluid transfers force between hydraulic components such as hydraulic pumps, hydraulic cylinders, a ...
; the air expelled from the turbine is reintroduced into the compressor, this cycle uses a
heat exchanger A heat exchanger is a system used to transfer heat between a source and a working fluid. Heat exchangers are used in both cooling and heating processes. The fluids may be separated by a solid wall to prevent mixing or they may be in direct contac ...
to heat the working fluid instead of an internal combustion chamber. The closed Brayton cycle is used, for example, in
closed-cycle gas turbine A closed-cycle gas turbine is a turbine that uses a gas (e.g. air, nitrogen, helium, argon, etc.) for the working fluid as part of a closed thermodynamic system. Heat is supplied from an external source. Note: front matter (including preface a ...
and space power generation.


Solar Brayton cycle

In 2002, a hybrid open solar Brayton cycle was operated for the first time consistently and effectively with relevant papers published, in the frame of the EU SOLGATE program. The air was heated from 570 to over 1000K into the combustor chamber. Further hybridization was achieved during the EU Solhyco project running a hybridized Brayton cycle with solar energy and biodiesel only. This technology was scaled up to 4.6 MW within the project Solugas located near Seville, where it is currently demonstrated at precommercial scale.


Reverse Brayton cycle

A Brayton cycle that is driven in reverse, via net work input, and when air is the working fluid, is the gas refrigeration cycle or Bell Coleman cycle. Its purpose is to move heat, rather than produce work. This air-cooling technique is used widely in jet aircraft for air conditioning systems using
bleed air Bleed air is compressed air taken from the compressor stage of a gas turbine upstream of its fuel-burning sections. Automatic air supply and cabin pressure controller (ASCPCs) valves bleed air from high or low stage engine compressor sections. Low ...
tapped from the engine compressors. It is also used in the
LNG Liquefied natural gas (LNG) is natural gas (predominantly methane, CH4, with some mixture of ethane, C2H6) that has been cooled down to liquid form for ease and safety of non-pressurized storage or transport. It takes up about 1/600th the volu ...
industry where the largest reverse Brayton cycle is for subcooling LNG using 86 MW of power from a gas turbine-driven compressor and nitrogen refrigerant.


Inverted Brayton cycle


See also

*
Britalus rotary engine The Britalus rotary engine was invented in 1982 by Kenneth W. Porter, P.E., M.S.A.E, of King County, Washington. It operates on a modified Brayton cycle, but with continuous pulsed combustion, similar to that of a gas turbine. It can burn most comm ...
*
Heat engine In thermodynamics and engineering, a heat engine is a system that converts heat to mechanical energy, which can then be used to do mechanical work. It does this by bringing a working substance from a higher state temperature to a lower state ...
*
HVAC Heating, ventilation, and air conditioning (HVAC) is the use of various technologies to control the temperature, humidity, and purity of the air in an enclosed space. Its goal is to provide thermal comfort and acceptable indoor air quality. HV ...
*
Rankine cycle The Rankine cycle is an idealized thermodynamic cycle describing the process by which certain heat engines, such as steam turbines or reciprocating steam engines, allow mechanical work to be extracted from a fluid as it moves between a heat sourc ...


References


External links


Today in Science article on Brayton Engine
* http://scitation.aip.org/getabs/servlet/GetabsServlet?prog=normal&id=JSEEDO000126000003000872000001&idtype=cvips&gifs=yes * http://elib.dlr.de/46328/
Test and evaluation of a solar powered gas turbine system
{{DEFAULTSORT:Brayton Cycle Thermodynamic cycles