Hammermill
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A hammer mill is a
mill Mill may refer to: Science and technology * * Mill (grinding) * Milling (machining) * Millwork * Textile mill * Steel mill, a factory for the manufacture of steel * List of types of mill * Mill, the arithmetic unit of the Analytical Engine early ...
whose purpose is to shred or crush aggregate material into smaller pieces by the repeated blows of little
hammer A hammer is a tool, most often a hand tool, consisting of a weighted "head" fixed to a long handle that is swung to deliver an impact to a small area of an object. This can be, for example, to drive nails into wood, to shape metal (as w ...
s. These machines have numerous industrial applications, including: *
Ethanol Ethanol (abbr. EtOH; also called ethyl alcohol, grain alcohol, drinking alcohol, or simply alcohol) is an organic compound. It is an Alcohol (chemistry), alcohol with the chemical formula . Its formula can be also written as or (an ethyl ...
plants (grains) * A
farm A farm (also called an agricultural holding) is an area of land that is devoted primarily to agricultural processes with the primary objective of producing food and other crops; it is the basic facility in food production. The name is used fo ...
machine, which mills
grain A grain is a small, hard, dry fruit (caryopsis) – with or without an attached hull layer – harvested for human or animal consumption. A grain crop is a grain-producing plant. The two main types of commercial grain crops are cereals and legum ...
into coarse
flour Flour is a powder made by grinding raw grains, roots, beans, nuts, or seeds. Flours are used to make many different foods. Cereal flour, particularly wheat flour, is the main ingredient of bread, which is a staple food for many culture ...
to be fed to
livestock Livestock are the domesticated animals raised in an agricultural setting to provide labor and produce diversified products for consumption such as meat, eggs, milk, fur, leather, and wool. The term is sometimes used to refer solely to animals ...
*
Fluff pulp Fluff pulp (also called comminution pulp or fluffy pulp) is a type of chemical pulp made from long fibre softwoods. Important parameters for fluff pulp are bulk and water absorbency. History Fluff pulp was first developed for use in disposable san ...
defiberizing *
Fruit juice Juice is a drink made from the extraction or pressing of the natural liquid contained in fruit and vegetables. It can also refer to liquids that are flavored with concentrate or other biological food sources, such as meat or seafood, such as ...
production * Grinding used shipping
pallet A pallet (also called a skid) is a flat transport structure, which supports goods in a stable fashion while being lifted by a forklift, a pallet jack, a front loader, a jacking device, or an erect crane. A pallet is the structural foundat ...
s for
mulch A mulch is a layer of material applied to the surface of soil. Reasons for applying mulch include conservation of soil moisture, improving fertility and health of the soil, reducing weed growth and enhancing the visual appeal of the area. A m ...
* Milling grain *
Sawmill A sawmill (saw mill, saw-mill) or lumber mill is a facility where logs are cut into lumber. Modern sawmills use a motorized saw to cut logs lengthwise to make long pieces, and crosswise to length depending on standard or custom sizes (dimensi ...
s, size reduction of trim scrap and planer shavings into boiler fuel or mulch * Shredding paper * Shredding scrap automobiles (see
automotive shredder residue The shredding of automobiles and major household appliances is a process where a hammermill acts as a giant tree chipper by grinding the materials fed into it to fist-size pieces. The shredding of automobiles results in a mixture of ferrous metal ...
) * Shredding yard and
garden waste Green waste, also known as "biological waste", is any organic waste that can be composted. It is most usually composed of refuse from gardens such as grass clippings or leaves, and domestic or industrial kitchen wastes. Green waste does not inc ...
for
composting Compost is a mixture of ingredients used as plant fertilizer and to improve soil's physical, chemical and biological properties. It is commonly prepared by decomposing plant, food waste, recycling organic materials and manure. The resulting m ...
* Crushing large rocks * In
waste management Waste management or waste disposal includes the processes and actions required to manage waste from its inception to its final disposal. This includes the collection, transport, treatment and disposal of waste, together with monitoring ...


Operation

The basic principle is straightforward. A hammer mill is essentially a steel drum containing a vertical or horizontal rotating shaft or drum on which hammers are mounted. The hammers are free to swing on the ends of the cross, or fixed to the central rotor. The rotor is spun at a high speed inside the drum while material is fed into a feed hopper. The material is impacted by the hammer bars and is thereby shredded and expelled through screens in the drum of a selected size. The hammermill can be used as a primary, secondary, or tertiary crusher. Small grain hammermills can be operated on household current. Large hammer mills used in automobile shredders may be driven by
diesel Diesel may refer to: * Diesel engine, an internal combustion engine where ignition is caused by compression * Diesel fuel, a liquid fuel used in diesel engines * Diesel locomotive, a railway locomotive in which the prime mover is a diesel engin ...
or electric motors ranging from 2000 to over 5000 horsepower (1.5 - 3.7MW). The
screenless hammer mill The screenless hammer mill, like regular hammer mills, is used to pound grain. However, rather than a screen, it uses air flow to separate small particles from larger ones. Conventional hammer mills in poor and remote areas, such as many parts of ...
uses air flow to separate small particles from larger ones. It is designed to be more reliable, and is also claimed to be much cheaper and more energy efficient than regular hammermills. The design & structure of the hammermill is always determined by the end use.


History

Water-powered trip hammer mills were created in 488 AD by the medieval Chinese mathematician and engineer
Zu Chongzhi Zu Chongzhi (; 429–500 AD), courtesy name Wenyuan (), was a Chinese astronomer, mathematician, politician, inventor, and writer during the Liu Song and Southern Qi dynasties. He was most notable for calculating pi as between 3.1415926 and 3 ...
which was inspected by
Emperor Wu of Southern Qi Emperor Wu of Southern Qi (南齊武帝) (440– 27 August 493), personal name Xiao Ze (蕭賾), courtesy name Xuanyuan (宣遠), childhood name Long'er (龍兒), was the second emperor of the Chinese Southern Qi dynasty. He is generally considere ...
(r. 482–493 AD). Needham, Joseph (1965). ''Science and Civilization in China, Vol. IV: Physics and Physical Technology'', p.400. . The water-powered trip hammer mills were powered by minor hill flowing stream that was connected to a large river beneath the high banks.


Types of Hammer Mill Crushers

Types of Hammer Mill Crushers can include "up running" and "down running" hammer mills - * "Up Running" - Uses perforated screens or grate bars to reduce soft or hard materials. The material to be reduced determines the rotor construction that can be adjustable based on wear. * "Down Running" - Most suitable for fibrous materials due to the high concentration of shearing action within the unit. Based on the director of the motor the hammer mills are classified into the following types: * Reversible hammer mill * Non-reversible hammer mill Although the mills are classified into the above two different types their working and grinding actions of both these types of mill are almost similar. However, their construction differs in various respects. {{Cite web, last=Karma, first=Ankit, title=Hammer Mill: Types, Uses, Operating Principle, Components, url=https://www.pharmajankari.com/hammer-mill/, url-status=live, access-date=2021-04-23, language=en-US


See also

*
Blade grinder A blade grinder, also known as propeller grinder, is a machine that chops material while mixing it, by means of a high-speed spinning blade. Applications of blade grinders for preparing foods include numerous electric kitchen appliances such as ...
*
Trip hammer A trip hammer, also known as a tilt hammer or helve hammer, is a massive powered hammer. Traditional uses of trip hammers include pounding, decorticating and polishing of grain in agriculture. In mining, trip hammers were used for crushing meta ...
, which may be housed in a mill usually known as a
forge A forge is a type of hearth used for heating metals, or the workplace (smithy) where such a hearth is located. The forge is used by the smith to heat a piece of metal to a temperature at which it becomes easier to shape by forging, or to th ...
, but which was historically occasionally described as a “hammermill.”


References

hammer mills Chinese inventions