Hydrometallurgy Pilot Plant
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The Hydrometallurgy Pilot Plant (HPP) is a
hot cell Shielded nuclear radiation containment chambers are commonly referred to as hot cells. The word "hot" refers to radioactivity. Hot cells are used in both the nuclear-energy and the nuclear-medicines industries. They are required to protect ind ...
laboratory complex, dedicated to perform bench-scale
radiochemistry Radiochemistry is the chemistry of radioactive materials, where radioactive isotopes of elements are used to study the properties and chemical reactions of non-radioactive isotopes (often within radiochemistry the absence of radioactivity leads to ...
experiments including the separation of
plutonium Plutonium is a radioactive chemical element with the symbol Pu and atomic number 94. It is an actinide metal of silvery-gray appearance that tarnishes when exposed to air, and forms a dull coating when oxidized. The element normally exhibi ...
and
uranium Uranium is a chemical element with the symbol U and atomic number 92. It is a silvery-grey metal in the actinide series of the periodic table. A uranium atom has 92 protons and 92 electrons, of which 6 are valence electrons. Uranium is weak ...
from the
spent fuel Spent nuclear fuel, occasionally called used nuclear fuel, is nuclear fuel that has been irradiated in a nuclear reactor (usually at a nuclear power plant). It is no longer useful in sustaining a nuclear reaction in an ordinary thermal reactor and ...
rods of the
ETRR-1 ETRR-1 or ET-RR-1 (''Experimental Training Research Reactor Number one'', and sometimes called ''Egypt Test and Research Reactor Number one''), is the first nuclear reactor in Egypt supplied by the USSR in 1958. The reactor is owned and operated b ...
research reactor and was established in 1982. The HPP is owned and operated by the
Egyptian Atomic Energy Authority The Egyptian Atomic Energy Authority (EAEA) has been established in 1955. It leads the national research and development in the basic and applied peaceful nuclear research. Egypt was the second in the African Continent, after South Africa, to build ...
(AEA) at the
Nuclear Research Center Nuclear may refer to: Physics Relating to the nucleus of the atom: *Nuclear engineering *Nuclear physics *Nuclear power *Nuclear reactor *Nuclear weapon A nuclear weapon is an explosive device that derives its destructive force from nucl ...
in
Inshas Inshas ( ar, أنشاص الرمل) is a village located in Bilbeis, Sharqia Governorate, 60 kilometers east of Cairo, Egypt. It holds the first experimental nuclear reactor to be operated in Egypt ETRR-1 as well as the second experimental reactor ...
, northeast of Cairo.


History

At the late of 1970s, Egypt was motivated to build eight
nuclear power plant A nuclear power plant (NPP) is a thermal power station in which the heat source is a nuclear reactor. As is typical of thermal power stations, heat is used to generate steam that drives a steam turbine connected to a electric generator, generato ...
s and to develop experience at the back end of a
nuclear fuel cycle The nuclear fuel cycle, also called nuclear fuel chain, is the progression of nuclear fuel through a series of differing stages. It consists of steps in the ''front end'', which are the preparation of the fuel, steps in the ''service period'' in w ...
and was concluded several contracts with an unnamed foreign company to build the Hydrometallurgy Pilot Plant (HPP). HPP was originally designed as a
nuclear reprocessing Nuclear reprocessing is the chemical separation of fission products and actinides from spent nuclear fuel. Originally, reprocessing was used solely to extract plutonium for producing nuclear weapons. With commercialization of nuclear power, the ...
facility, and in 1982, the second laboratory became operational.


Overview

The HPP consists of three laboratories, the first laboratory consists of three hot cells (modules 1-3) with the first module, is shielded
alpha particle Alpha particles, also called alpha rays or alpha radiation, consist of two protons and two neutrons bound together into a particle identical to a helium-4 nucleus. They are generally produced in the process of alpha decay, but may also be produce ...
cell dedicated for mechanical shearing of research reactor fuel, it was unfinished due to the inability to secure the necessary export licence for the shearing equipment from the foreign vendor. The second module, is dissolver and
mixer-settler Mixer settlers are a class of mineral process equipment used in the solvent extraction process. A mixer settler consists of a first stage that ''mixes'' the phases together followed by a quiescent ''settling'' stage that allows the phases to sep ...
s for first stage fission product separation. The third module, was designed for waste vitrification with no equipment had been installed. The second laboratory contains two modules, module 4, whish is a lead shielded
glove box A glovebox (or glove box) is a sealed container that is designed to allow one to manipulate objects where a separate atmosphere is desired. Built into the sides of the glovebox are gloves arranged in such a way that the user can place their hand ...
for second stage fission product separation using mixer settlers, while module 5, is an unshielded glove box for the separation of plutonium from uranium. The third laboratory consists of two connected glove box lines suitable for plutonium chemistry but which contain no equipment. HPP possess a minor plutonium processing capacity and unable to reprocess and extract
weapons-grade plutonium Weapons-grade nuclear material is any fissionable nuclear material that is pure enough to make a nuclear weapon or has properties that make it particularly suitable for nuclear weapons use. Plutonium and uranium Uranium is a chemical eleme ...
from the spent fuel of the research reactors due to the inability to complete the facility, however, Egypt decided to use one cell of the HPP within the framework of a project for the management of unused and orphan radioactive sealed sources, which provides Egypt with the research capabilities on the back-end of nuclear fuel cycle.


Undeclared nuclear materials and activities

In early 2001, the
International Atomic Energy Agency The International Atomic Energy Agency (IAEA) is an intergovernmental organization that seeks to promote the peaceful use of nuclear energy and to inhibit its use for any military purpose, including nuclear weapons. It was established in 1957 ...
(IAEA) detected particles of
actinides The actinide () or actinoid () series encompasses the 15 metallic chemical elements with atomic numbers from 89 to 103, actinium through lawrencium. The actinide series derives its name from the first element in the series, actinium. The inform ...
and
fission products Nuclear fission products are the atomic fragments left after a large atomic nucleus undergoes nuclear fission. Typically, a large nucleus like that of uranium fissions by splitting into two smaller nuclei, along with a few neutrons, the release ...
near the HPP facility, which shed light on the existence of the HPP. In November 2004 and January 2005, Egypt declared that, in 1987, it had carried out
acceptance test In engineering and its various subdisciplines, acceptance testing is a test conducted to determine if the requirements of a specification or contract are met. It may involve chemical tests, physical tests, or performance tests. In systems eng ...
s in the HPP using unirradiated
uranyl nitrate Uranyl nitrate is a water-soluble yellow uranium salt with the formula . The hexa-, tri-, and dihydrates are known. The compound is mainly of interest because it is an intermediate in the preparation of nuclear fuels. Uranyl nitrate can be prepa ...
in chemical reagents purchased from the local market while the uranyl nitrate had been mixed with a solution obtained from the dissolution of domestically produced scrap UO2 pellets (with 1.9 kg of uranium compounds). Egypt rationalized that it did not inform the IAEA about the facility, materials nor their use in the tests as the HPP never completed and it was designed for bench scale radiochemistry experiments, while Egypt should have declared the HPP to the Agency as early as possible prior to the introduction of nuclear material into the facility, according to the Safeguards Agreement which came into force in 1982. Therefore, between 2004 and 2006, Egypt had submitted design information for the HPP and had provide inventory change reports (ICRs) with respect to the acceptance tests. In 2009, The IAEA's Safeguards Implementation Report (SIR) for 2008, concludes that earlier issues of undeclared nuclear activities and material reported to the
Board of Governors A board of directors (commonly referred simply as the board) is an executive committee that jointly supervises the activities of an organization, which can be either a for-profit or a nonprofit organization such as a business, nonprofit organi ...
in February 2005 are no longer outstanding.


See also

*
Nuclear program of Egypt President Adly Mansour announced on 7 November 2013 that Egypt was restarting its nuclear power program in El Dabaa; a deal was reached with the residents in which it was agreed that a residential area will also be built. The Egyptian minister o ...
*
Egyptian Atomic Energy Authority The Egyptian Atomic Energy Authority (EAEA) has been established in 1955. It leads the national research and development in the basic and applied peaceful nuclear research. Egypt was the second in the African Continent, after South Africa, to build ...
*
ETRR-1 ETRR-1 or ET-RR-1 (''Experimental Training Research Reactor Number one'', and sometimes called ''Egypt Test and Research Reactor Number one''), is the first nuclear reactor in Egypt supplied by the USSR in 1958. The reactor is owned and operated b ...


References

{{authority control Nuclear technology in Egypt Research institutes in Egypt Nuclear program of Egypt Nuclear research institutes 1982 establishments in Egypt