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A fuel cell forklift (also called a fuel cell lift truck) is a
fuel cell A fuel cell is an electrochemical cell that converts the chemical energy of a fuel (often hydrogen) and an oxidizing agent (often oxygen) into electricity through a pair of redox reactions. Fuel cells are different from most batteries in requ ...
powered industrial
forklift A forklift (also called lift truck, jitney, hi-lo, fork truck, fork hoist, and forklift truck) is a powered industrial truck used to lift and move materials over short distances. The forklift was developed in the early 20th century by various c ...
used to lift and
transport Transport (in British English), or transportation (in American English), is the intentional movement of humans, animals, and goods from one location to another. Modes of transport include air, land (rail and road), water, cable, pipeline, an ...
materials.


History

* 1960
Allis-Chalmers Allis-Chalmers was a U.S. manufacturer of machinery for various industries. Its business lines included agricultural equipment, construction equipment, power generation and power transmission equipment, and machinery for use in industrial setti ...
builds the first fuel cell
forklift A forklift (also called lift truck, jitney, hi-lo, fork truck, fork hoist, and forklift truck) is a powered industrial truck used to lift and move materials over short distances. The forklift was developed in the early 20th century by various c ...
.


Market

In 2013 there were over 4,000 fuel cell forklifts used in
material handling Material handling involves short-distance movement within the confines of a building or between a building and a transportation vehicle. It uses a wide range of manual, semi-automated, and automated equipment and includes consideration of the pro ...
in the United States. Fuel cell fleets are currently being operated by a number of companies, including Sysco Foods, FedEx Freight, GENCO (at Wegmans, Coca-Cola, Kimberly Clark, and Whole Foods). Europe previously used 30 fuel cell forklifts, later expanding to use 200 units. With other projects in France and
Austria Austria, , bar, Östareich officially the Republic of Austria, is a country in the southern part of Central Europe, lying in the Eastern Alps. It is a federation of nine states, one of which is the capital, Vienna, the most populous ...
.


Uses

PEM fuel-cell-powered forklifts provide benefits over petroleum-powered forklifts as they produce no local emissions. While LP Gas (
propane Propane () is a three-carbon alkane with the molecular formula . It is a gas at standard temperature and pressure, but compressible to a transportable liquid. A by-product of natural gas processing and petroleum refining, it is commonly used a ...
) forklifts are more popular and often used indoors, they cannot accommodate certain food sector applications. Fuel cell power efficiency (40–50%)Eberle, Ulrich and Rittmar von Helmolt
"Sustainable transportation based on electric vehicle concepts: a brief overview"
Energy & Environmental Science,
Royal Society of Chemistry The Royal Society of Chemistry (RSC) is a learned society (professional association) in the United Kingdom with the goal of "advancing the chemistry, chemical sciences". It was formed in 1980 from the amalgamation of the Chemical Society, the Ro ...
, 14 May 2010, accessed 2 August 2011
Garbak, John
"VIII.0 Technology Validation Sub-Program Overview"
DOE Fuel Cell Technologies Program, FY 2010 Annual Progress Report, accessed 2 August 2011
is about half that of
lithium-ion batteries A lithium-ion or Li-ion battery is a type of rechargeable battery which uses the reversible reduction of lithium ions to store energy. It is the predominant battery type used in portable consumer electronics and electric vehicles. It also se ...
(80–90%), but they have a higher energy density which may allow forklifts to run longer. Fuel-cell-powered forklifts are often used in refrigerated warehouses as their performance is not as affected by temperature as some types of lithium batteries. Most fuel cells used for material handling purposes are powered by PEM fuel cells, although some
DMFC Direct-methanol fuel cells or DMFCs are a subcategory of proton-exchange fuel cells in which methanol is used as the fuel. Their main advantage is the ease of transport of methanol, an energy-dense yet reasonably stable liquid at all environmental ...
forklifts are coming onto the market. In design the FC units are often made as drop-in replacements.


Research

*2013Toyota Industries (Toyota Shokki) showcased a new fuel cell powered forklift, co-developed with Toyoda Gosei Co., Ltd. *2015HySA Systems (UWC) showcased a fuel cell powered forklift using a refueling station based on metal hydrides. The customer was Implats, a mining company in South Africa. This was the first project of this type on the African continent.


Standards

*SAE J 2601/3 - SAE J 2601/3 - Fueling Protocols for Gaseous Hydrogen Powered Industrial Forklifts


References

{{reflist Engineering vehicles Electric vehicles Trucks Material-handling equipment Fuel cell vehicles