Engine Block Heater
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A block heater is used in cold climates to warm an engine prior to starting. They are mostly used for car engines; however they have also been used in aircraft engines. The most common design of block heater is an electrical heating element embedded in the
engine block In an internal combustion engine, the engine block is the structure which contains the cylinders and other components. In an early automotive engine, the engine block consisted of just the cylinder block, to which a separate crankcase was atta ...
.


Purpose

Pre-heating of an engine is primarily used to make it easier to start. Added benefits are: *The cabin heater produces heat sooner for comfort and to de-fog the windscreen. *Reduction of condensation of fuel on cold cylinder walls during start thus ** saving fuel and reducing exhaust emissions and ** reducing oil dilution by gasoline scraped into the oil pan by the piston rings. *The engine reaches operating temperature sooner, so the engine does not run rich as long. This further reduces fuel consumption and emissions. *Less load on the starter and battery thereby prolonging their service lives. *Less engine wear as oil circulation is improved. *Reduces the need for a
Remote starter A remote starter is a radio controlled device, which is installed in a vehicle by the factory or an aftermarket installer to preheat or cool the vehicle before the owner gets into it. Once activated, by pushing a button on a special key chain re ...
, thereby further saving fuel and emissions. Block heaters or coolant heaters are also found on the diesel engines in
standby generator Standby generators A standby generator is a back-up electrical system that operates automatically.Robert B. Hickey ''Electrical Construction Databook'', McGraw Hill, 2002 , Chapter 14 Within seconds of a utility outage an automatic transfer swi ...
s, to reduce the time taken for the generator to reach full power output in an emergency.


Considerations

The vehicle operator must have access to electrical power. In cold climates, parking areas for residents, employees, or students, or paid public parking areas, may have electrical outlets. The operator must disconnect the power cord before driving away. Forgetting to disconnect can result in damage to the power cord or the vehicle. After a snow storm the cable may not be visible under the snow. Residential overnight street parking may not allow an extension cord to cross a public sidewalk. The energy used to heat the engine adds a cost. However the savings in fuel generally outweigh this cost, especially if a timer is used to limit the heating period to about 4 hours before the expected start time, taking the needed precautions, a
kerosene Kerosene, paraffin, or lamp oil is a combustible hydrocarbon liquid which is derived from petroleum. It is widely used as a fuel in aviation as well as households. Its name derives from el, κηρός (''keros'') meaning "wax", and was regi ...
jet-heater can be used.


Designs

Some cars are produced with block heaters from the factory, while others are fitted with block heaters as an aftermarket add-on. The most common type of block heater is an electric heating element in the
engine block In an internal combustion engine, the engine block is the structure which contains the cylinders and other components. In an early automotive engine, the engine block consisted of just the cylinder block, to which a separate crankcase was atta ...
, which is connected through a power cord often routed through the vehicle's grille. Some block heaters are designed to replace one of the engine's
core plug Core plugs, also called freeze plugs or Welch plugs, are used to fill the sand casting core holes found on water-cooled internal combustion engines. Purpose Sand cores are used to form the internal cavities when the engine block or cylinder he ...
s and therefore heat the engine via the coolant. Alternative methods of warming an engine include: * Engine oil heater attached to the engine's
oil pan A sump is a low space that collects often undesirable liquids such as water or chemicals. A sump can also be an infiltration basin used to manage surface runoff water and recharge underground aquifers. Sump can also refer to an area in a cave ...
with magnets. * Engine oil heater inserted into the
dipstick A dipstick is one of several measurement devices. Some dipsticks are dipped into a liquid to perform a chemical test or to provide a measure of quantity of the liquid. Since the late 20th century, a flatness/levelness measuring device trademarke ...
tube. * In-line coolant heaters, which are installed into a radiator hose to warm the coolant (sometimes with a circulation pump to increase its effectiveness). * Electric blankets that are laid over the top of the engine. Electric timers are often used with engine warmers, since it is only necessary to run the warmer for a few hours before starting the engine. Some cars pump hot coolant from the cooling system into a 3-litre insulated
thermos A vacuum flask (also known as a Dewar flask, Dewar bottle or thermos) is an insulating storage vessel that greatly lengthens the time over which its contents remain hotter or cooler than the flask's surroundings. Invented by Sir James Dewa ...
-style reservoir at shutdown, where it stays warm for several days.


Usage

Block heaters are frequently used in regions with cold winters such as the northern United States, Canada, Russia and Scandinavia. In some countries where block heaters are commonly used, carparks are sometimes fitted with electrical outlets for powering the block heaters. Testing in the 1970s of warm-up times for block heaters found little benefit in operating a block heater for more than four hours prior to starting a vehicle. It was found that coolant temperature increased by almost during the first four hours, regardless of the initial temperature. Four tests were run at ambient temperatures ranging from ; continued use of the heater for up to two hours more only further increased the temperature by up to . Engine oil temperature was found to increase over these periods by just .


History

An early example of pre-heating piston engines prior to start-up was in the 1930s in Northern Canada, where aviators flew with flight engineers who were responsible for preparing the
radial engine The radial engine is a reciprocating type internal combustion engine configuration in which the cylinders "radiate" outward from a central crankcase like the spokes of a wheel. It resembles a stylized star when viewed from the front, and is ca ...
s for shutdown and startup to reduce the effects of subzero temperatures. The flight engineer was responsible for draining the oil into buckets at night, and preheating the engine and buckets of oil using a blanket wrapped around the engine and a device known as a blow pot – essentially a
kerosene Kerosene, paraffin, or lamp oil is a combustible hydrocarbon liquid which is derived from petroleum. It is widely used as a fuel in aviation as well as households. Its name derives from el, κηρός (''keros'') meaning "wax", and was regi ...
jet-heater used for several hours prior to flight. During World War II, German pilots could not stop the oil freezing in the engines of their
Messerschmitt Bf 109 The Messerschmitt Bf 109 is a German World War II fighter aircraft that was, along with the Focke-Wulf Fw 190, the backbone of the Luftwaffe's fighter force. The Bf 109 first saw operational service in 1937 during the Spanish Civil War an ...
planes because of the extreme cold first experienced in the 1941 winter campaign in the Soviet Union. A captured Soviet airman showed them how pouring aviation fuel into the aircraft's oil sump would thaw the oil. Another solution, also learned from the Soviets, was to ignite fuel in the space around the engine. An early automotive use was the "head bolt heater", invented by Andrew Freeman in the United States and patented on 8 November 1949. These early heaters replaced one of the engine's head bolts with a hollow, threaded shank containing a resistive heating element. Before the block heater was introduced, people used a variety of methods to warm engines before starting them, such as pouring hot water on the engine block or draining the engine's oil for storage inside overnight. Some even shoveled embers underneath their vehicle's engine to obtain the same effect.


References

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