An electrically conducting yarn is a
yarn
Yarn is a long continuous length of interlocked fibres, used in sewing, crocheting, knitting, weaving, embroidery, ropemaking, and the production of textiles. Thread is a type of yarn intended for sewing by hand or machine. Modern manu ...
that conducts
electricity
Electricity is the set of physical phenomena associated with the presence and motion of matter that has a property of electric charge. Electricity is related to magnetism, both being part of the phenomenon of electromagnetism, as describ ...
. Conducting yarns are used to manufacture
carpet
A carpet is a textile floor covering typically consisting of an upper layer of pile attached to a backing. The pile was traditionally made from wool, but since the 20th century synthetic fibers such as polypropylene, nylon, or polyester hav ...
s and other items that dissipate
static electricity,
[Electrically conductive yarn]
a patent description such as work clothes in highly flammable environments, e.g., in the
petrochemistry industry.
There are several methods known to manufacture electrically
conductive textiles. The simplest way is to incorporate metal wires or wire meshes into fabrics. Another approach is to use metalized yarns. In
staple yarns, it is possible to spin short strands of regular yarns with metal yarns. Electrically conducting yarns may be made of a central metal strand with regular yarn woven around it.
[ It is however also possible to coat a base polymer (such as Polyamide 6 or Polyester) with metal like silver. Yarns of that sort are for example "Shielde]
or "SwicoSilve
whereas it is only possible with the latter to coat non-Polyamides as well. Furthermore, it is possible to coat filament yarns with other metals than silver with the underlying coating technology of SwicoSilver yarns
Gold coated polyester yarns
are for example no impossibility anymore.
An altogether different approach involves yarns based on conductive polymer
Conductive polymers or, more precisely, intrinsically conducting polymers (ICPs) are organic polymers that conduct electricity. Such compounds may have metallic conductivity or can be semiconductors. The biggest advantage of conductive polymers ...
s, such as polyaniline
Polyaniline (PANI) is a conducting polymer and organic semiconductor of the semi-flexible rod polymer family. The compound has been of interest since the 1980s because of its electrical conductivity and mechanical properties. Polyaniline is one of ...
.
Electrically conductive yarns can also be produced from carbon nanotubes
A scanning tunneling microscopy image of a single-walled carbon nanotube
Rotating single-walled zigzag carbon nanotube
A carbon nanotube (CNT) is a tube made of carbon with diameters typically measured in nanometers.
''Single-wall carbon na ...
(CNT). Individual CNT-based fibers are spun ( wet spinning) into a fiber directly from a solution. The solution either contains pre-made dissolved CNTs or the combination of chemicals required to synthesis CNTs. Tens to hundreds of individual fibers can be woven into a yarn. CNT-based yarns find applications in energy and electrochemical water treatment and can replace copper windings, e.g. in motors, which would improve the efficiency and consequently reduce the use of energy.
References
Yarn
Occupational safety and health
Electrical safety
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