A positive displacement meter is a type of
flow meter that requires fluid to mechanically displace components in the meter in order for flow measurement. Positive displacement (PD) flow meters measure the
volumetric flow rate of a moving fluid or gas by dividing the media into fixed, metered volumes (finite increments or volumes of the fluid). A basic analogy would be holding a bucket below a tap, filling it to a set level, then quickly replacing it with another bucket and timing the rate at which the buckets are filled (or the total number of buckets for the “totalized” flow). With appropriate pressure and temperature compensation, the mass flow rate can be accurately determined.
These devices consist of a chamber(s) that obstructs the media flow and a rotating or reciprocating mechanism that allows the passage of fixed-volume amounts. The number of parcels that pass through the chamber determines the media volume. The rate of revolution or reciprocation determines the flow rate. There are two basic types of positive displacement flow meters. Sensor-only systems or transducers are switch-like devices that provide electronic outputs for processors, controllers, or data acquisition systems.
Complete sensor systems provide additional capabilities such as an integral display and/or user interface. For both types of positive displacement flow meters, performance specifications include the minimum and maximum measurable flow rate, operating pressure,
temperature range, maximum allowable material viscosity, connection size, and percent accuracy (typically as a percentage of
actual reading, not full scale). Suppliers indicate whether devices are designed to measure fluid or gas.
Types
Screw meter
A screw flowmeter is composed of a set of screws (also called spindles) which form with the internal structure of the flowmeters' casing a measurement chamber.
The screw will get into rotation thanks to the medium passing through the device, which will then be transferred by the-said screws from one end to the other end of the measuring device. For this to be done, the pressure drop is essential and seen as a "necessary evil". This rotation can then be recorded by a sensor which, combined with the processing unit (software and hardware), will be able to deliver a measurement according to the flowrate, viscosity and size of the measurement chamber. ft
Screw flowmeters are well-acknowledged for their excellent linearity (±0.001%), excellent repeatability (up to 0,006%) and accuracy (±0.1%). They have the propensity to be used as metrological international reference and/or standard by metrological institutes, due to their outstanding features and reliability. Thanks to screw meters, public and independent institutes of metrology worldwide can compare their respective work, facilities, or calibrate other flowmeters (e.g., master metering) or compare flowmeters' performance according to different measurement principles.
List of public and independent institutes of metrology using screw flow meters as international reference and/or standard:
*Australia
*Austria
*Belgium
*Canada
*Czech Republic
*Denmark
*France
*Germany
*Japan
*Mexico
*Scotland
*Sweden
*Switzerland
*Taiwan R.O.C.
*The Netherlands
*The United Kingdom
*Vietnam
Reciprocating or oscillating piston
Each piston is mechanically or magnetically operated to fill a cylinder with the fluid and then discharge the fluid. Each stroke represents a finite measurement of the fluid (can be a single or multi-piston device).
Gear
Gear flow meters rely on internal gears rotating as fluid passes through them. There are various types of gear meters named mostly for the shape of the internal components
; Oval gear: Two rotating oval gears with synchronized teeth “squeeze” a finite amount of fluid through the meter for each revolution.
With oval gear flow meters, two oval gears or rotors are mounted inside a cylinder. As the fluid flows through the cylinder, the pressure of the fluid causes the rotors to rotate. As flow rate increases, so does the rotational speed of the rotors.
; Helical gear: Helical gear flow meters get their name from the shape of their gears or rotors. These rotors resemble the shape of a helix, which is a spiral-shaped structure. As the fluid flows through the meter, it enters the compartments in the rotors, causing the rotors to rotate. Flowrate is calculated from the speed of rotation.
Nutating disk
A disk mounted on a sphere is “wobbled” about an axis by the fluid flow and each rotation represents a finite amount of fluid transferred.
A nutating disc flow meter has a round disc mounted on a spindle in a cylindrical chamber. By tracking the movements of the spindle, the flow meter determines the number of times the chamber traps and empties fluid. This information is used to determine the flow rate.
Rotary vane
A rotating
impeller
An impeller or impellor is a rotor used to increase the pressure and flow of a fluid. It is the opposite of a turbine, which extracts energy from, and reduces the pressure of, a flowing fluid.
In pumps
An impeller is a rotating componen ...
containing two or more vanes divides the spaces between the vanes into discrete volumes and each rotation (or vane passing) is counted.
: Flow = volume of measuring chamber × RPM × 4
Diaphragm
Fluid is drawn into the inlet side of an oscillating diaphragm and then dispelled to the outlet. The diaphragm
oscillating
Oscillation is the repetitive or periodic variation, typically in time, of some measure about a central value (often a point of equilibrium) or between two or more different states. Familiar examples of oscillation include a swinging pendulum ...
cycles are counted to determine the flow rate.
Advantages and considerations
Positive displacement flowmeters are very accurate and have high
turndown. They can be used in very
viscous
The viscosity of a fluid is a measure of its resistance to deformation at a given rate. For liquids, it corresponds to the informal concept of "thickness": for example, syrup has a higher viscosity than water.
Viscosity quantifies the inte ...
, dirty and
corrosive
A corrosive substance is one that will damage or destroy other substances with which it comes into contact by means of a chemical reaction.
Etymology
The word ''corrosive'' is derived from the Latin verb ''corrodere'', which means ''to gnaw'', ...
fluids and essentially require no straight runs of pipe for fluid flow stream conditioning though pressure drop can be an issue. They are widely used in the
custody transfer of oils and liquid fluids (gasoline) and are applied on residential home natural gas and water metering. A diaphragm meter, with which most homes are equipped, is an example of a positive displacement meter. This type of meter is appealing in certain custody transfer flow applications where it is critical that the metering be functional in order for any flow to take place.
Positive displacement flowmeters, with internal wiping seals, produce the highest differential pressure (and subsequently greatest pressure drop
head loss) of all the flowmeter types. Meters that rely on a liquid seal create a relatively low pressure drop.
Positive-displacement (PD) meters can measure both liquids and gases. Like turbine meters, PD flow meters work best with clean, non-corrosive, and non-erosive liquids and gases, although some models will tolerate some impurities. Because of their high accuracy, PD meters are widely used at residences to measure the amount of gas or water used. Other applications include: chemical injection, fuel measurement, precision test stands, high pressure, hydraulic testing, and similar precision applications.
Some designs require that only lubricating fluid be measured, because the rotors are exposed to the fluid. PD meters differ from
turbine meters in that they handle medium and high-viscosity liquids well. For this reason, they are often used to measure the flow of
hydraulic fluids. Compared with
orifice-type meters, PD meters require very little straight upstream piping since they are not sensitive to uneven flow distribution across the area of the pipe.
[David W. Spitzer, ''Industrial Flow Measurement (3rd Edition)'' ISA, (2005) Chapter 15.] Positive displacement flow meters can provide better relative accuracy at low flows than orifice-type flow meters. However, a positive displacement meter can be considerably heavier and more costly than non-positive-displacement types such as orifice plates, magnetic or
vortex flow meters.
See also
*
Water meter
Water metering is the practice of measuring water use. Water meters measure the volume of water used by residential and commercial building units that are supplied with water by a public water supply system. They are also used to determine flow ...
*
Gas meter
A gas meter is a specialized flow meter, used to measure the volume of fuel gases such as natural gas and liquefied petroleum gas. Gas meters are used at residential, commercial, and industrial buildings that consume fuel gas supplied by a ga ...
*
Flow measurement
*
Displacement volumetric meter
References
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Fluid dynamics