Directed assembly of micro- and nano-structures are methods of mass-producing micro to nano devices and materials. Directed assembly allows the accurate control of assembly of micro and nano particles to form even the most intricate and highly functional devices or materials.
Directed self-assembly
Directed self-assembly (DSA) is a type of directed assembly which utilizes block co-polymer morphology to create lines, space and hole patterns, facilitating for a more accurate control of the feature shapes. Then it uses surface interactions as well as polymer thermodynamics to finalize the formation of the final pattern shapes. To control the surface interactions enabling sub-10 nm resolution, a team consisting of Massachusetts Institute of Technology, University of Chicago, and Argonne National Laboratory developed a way to use vapor-phase deposited polymeric top layer on the block co-polymer film in 2017.
The DSA is not a standalone process, but rather is integrated with traditional manufacturing processes in order to mass-produce micro and nano structures at a lower cost. Directed self-assembly is mostly used in the semiconductor and hard drive industries. The semiconductor industry uses this assembly method in order to be able increase the resolution (trying to fit in more gates), while the hard drive industry uses DSA to manufacture "bit patterned media" according to the specified storage densities.
Micro-structures
There are many applications of directed assembly in the micro-scale, from tissue engineering to polymer thin-films. In tissue engineering, directed assembly have been able to replace scaffolding approach of building tissues. This happens by controlling the position and organization of different cells, which are the "building blocks" of the tissue, into different desired micro-structures. This eliminates the error of not being able to reproduce the same tissue, which is a major issue in the scaffolding approach.
Nanostructures
Nanotechnology
Nanotechnology, also shortened to nanotech, is the use of matter on an atomic, molecular, and supramolecular scale for industrial purposes. The earliest, widespread description of nanotechnology referred to the particular technological goal o ...
provides methods to organizing materials such as molecules, polymers, building blocks, etc. to form precise
nanostructures
A nanostructure is a structure of intermediate size between microscopic and molecular structures. Nanostructural detail is microstructure at nanoscale.
In describing nanostructures, it is necessary to differentiate between the number of dime ...
which have many applications. In the process and application of peptide self-assembly into nano tubes, the single-wall
carbon nano tubes is an example which consists of a graphene sheet seamlessly wrapped to a cylinder. This produced in the outside flow of a carbon and yield by laser vaporization of graphite enriched by a transition metal.
Nanoimprint lithography is a popular method to fabricate nanometer scale pattern. The patterns are made by mechanical deformation of imprint resist (monomer or polymer formulation) and subsequent processes. Then, it is cured by heat or ultraviolet light, and tight level of the resist and template is controlled at appropriate conditions depend on our purposes. In addition, nanoimprint
lithography
Lithography () is a planographic method of printing originally based on the immiscibility of oil and water. The printing is from a stone (lithographic limestone) or a metal plate with a smooth surface. It was invented in 1796 by the German a ...
has high resolution and throughput with low cost. Disadvantages include increased time for templating procedures, a lack of standard procedures results in multiple fabrication methods, and the patterns that are able to be formed are limited.
With the goal of mitigating these disadvantages while applying nanotechnology to electronics, researchers at the
National Science Foundation
The National Science Foundation (NSF) is an independent agency of the United States government that supports fundamental research and education in all the non-medical fields of science and engineering. Its medical counterpart is the National I ...
's Nanoscale Science and Engineering Center for High-Rate Nanomanufacturing (CHN) at
Northeastern University
Northeastern University (NU) is a private university, private research university with its main campus in Boston. Established in 1898, the university offers undergraduate and graduate programs on its main campus as well as satellite campuses in ...
with partners
UMass Lowell
The University of Massachusetts Lowell (UMass Lowell and UML) is a Public university, public research university in Lowell, Massachusetts, with a satellite campus in Haverhill, Massachusetts. It is the northernmost member of the University of Mas ...
and
University of New Hampshire
The University of New Hampshire (UNH) is a public land-grant research university with its main campus in Durham, New Hampshire. It was founded and incorporated in 1866 as a land grant college in Hanover in connection with Dartmouth College, mo ...
have developed a directed assembly process of single-walled carbon nano tube (SWNT) networks to create a circuit template that can be transfer from one substrate to another.
Self-assembled monolayers on solid substrates
Self-assembled monolayer
Self-assembled monolayers (SAM) of organic molecules are molecular assemblies formed spontaneously on surfaces by adsorption and are organized into more or less large ordered domains. In some cases molecules that form the monolayer do not interact ...
s (SAMs) are made of a layer of organic molecules which forms naturally as an ordered lattice on the surface of a desired substrate. Their molecules in the lattice have connections chemically at one end (head group), while the other end (end group) creates the exposed surface of the SAM.
Many types of SAMs can be formed. For example:
thiol
In organic chemistry, a thiol (; ), or thiol derivative, is any organosulfur compound of the form , where R represents an alkyl or other organic substituent. The functional group itself is referred to as either a thiol group or a sulfhydryl gro ...
s form SAMs on gold, silver, copper, or on some compound semiconductors such as
InP
Indium phosphide (InP) is a binary semiconductor composed of indium and phosphorus. It has a face-centered cubic (" zincblende") crystal structure, identical to that of GaAs and most of the III-V semiconductors.
Manufacturing
Indium phosphide c ...
and
GaAs
Gallium arsenide (GaAs) is a III-V direct band gap semiconductor with a zinc blende crystal structure.
Gallium arsenide is used in the manufacture of devices such as microwave frequency integrated circuits, monolithic microwave integrated circui ...
. By changing the tail group of the molecules, different surface properties can be obtained; therefore SAMs can be used to render surfaces hydrophobic or hydrophilic as well as change surface states of semiconductor. With
self-assembly
Self-assembly is a process in which a disordered system of pre-existing components forms an organized structure or pattern as a consequence of specific, local interactions among the components themselves, without external direction. When the ...
, positioning of SAMs is used to define chemical system precisely to find the target location in a molecular-inorganic device. With this characteristic, SAMs is a good candidates for molecular electronic devices such as use SAMs to build electronic devices and maybe the circuits is an intriguing prospect. Because of their ability to provide the basis for very high-density data storage and high-speed devices.
Acoustic methods
Directed assembly using the acoustic methods manipulate waves in order to allow non-invasive assembling of micro and nano structures. Due to this, acoustics are especially widely used in the biomedical industry to manipulate droplets, cells and other molecules.
Acoustic waves are generated by a
piezoelectric transducer
Piezoelectricity (, ) is the electric charge that accumulates in certain solid materials—such as crystals, certain ceramics, and biological matter such as bone, DNA, and various proteins—in response to applied mechanical stress. The word '' ...
controlled from the pulse generator. These waves are able to then manipulate droplets of liquid and move them together, in order to form a packed assembly. Moreover, the frequency and amplitude of the waves can be modified in order to achieve a more accurate control of the particular behavior of the droplet or cell.
Optical methods
Directed assembly or more specifically directed self-assembly, can produce a high pattern resolution (~10 nm) with high efficiency and compatibility. However, when using DSA in high volume manufacturing, one must have a way to quantify the degree of order of line/space patterns formed by DSA in order to reduce defect.
Normal approaches, such as critical dimension-
scanning electron microscopy (CD-SEM), to obtain data for pattern quality inspection take too much time and is also labor-intensive. On the other hand, the optical scatterometer-based metrology is a non-invasive technique and has very high throughput due to its larger spot size. These result in the collection of more statistical data than by using SEM, and that data processing is also automated with the optical technique making it more feasible than traditional CD-SEM.
Magnetic methods
Magnetic field directed self-assembly (MFDSA) allows the manipulation of dispersion and subsequent assembly of magnetic nanoparticles. This is widely used in the development of advanced materials whereby inorganic nanoparticles (NPs) are dispersed in polymers in order to enhance the properties of the materials.
The magnetic field technique allows the assembling of particles in 3D by doing the assembly in a dilute suspension where the solvent does not evaporate. It also does not need to use a template, and the approach also improve the magnetic anisotropy along the chain direction.
Dielectrophoretic methods
Dielectrophoretic directed self-assembly utilizes an electric field that controls metal particles, such as
gold nanorods
In nanotechnology, nanorods are one morphology of nanoscale objects. Each of their dimensions range from 1–100 nm. They may be synthesized from metals or semiconducting materials. Standard aspect ratios (length divided by width) are 3-5. N ...
, by inducing a dipole in the particles. By varying the polarity and strength of the electric field, the polarized particles are either attracted to positive regions or repelled from negative regions where the electric field has higher strength. This direct manipulation method transports the particles to position and orient them into a nano-structure on a receptor substrate.
[Pescaglini, A., U. Emanuele, A. O'Riordan, and Daniela Iacopino. "Dielectrophoretic Self-Assembly of Au Nanorods for Sensing Applications." Iopscience.iop.org. IOP Publishing, 4 Mar. 2016. Web. 4 Mar. 2016.]
References
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