Demanufacturing is a process where a product after extensive usage, often at the end of its lifespan, is then disassembled into components, the components are classified as to functionality and components suitable for reuse are again to returned to a product for reuse, components that are deemed unusable are typically recycled to be used in new products.
[Perry, Brian, "What is Demanufacturing" 2011] Demanufacturing was proposed to be used in all industries as a means reduce the environmental footprint while preserving economic viability of the processes involved. This term was first coined by Professor Walter W. Olson and Professor
John W. Sutherland
John William Sutherland is professor and Fehsenfeld Family Head of Environmental and Ecological Engineering (EEE) at Purdue University who specializes in the application of sustainability principles to design, manufacturing, and other industrial i ...
in 1993.
In the case of
waste electronics demanufacturing involves dismantling them into their components. In the case of material demanufacturing this may be a chemical process, such as in treatment of
waste plastics
Plastic pollution is the accumulation of plastic objects and particles (e.g. plastic bottles, bags and microbeads) in the Earth's environment that adversely affects humans, wildlife and their habitat. Plastics that act as pollutants are catego ...
breaking down long
polymer
A polymer (; Greek '' poly-'', "many" + ''-mer'', "part")
is a substance or material consisting of very large molecules called macromolecules, composed of many repeating subunits. Due to their broad spectrum of properties, both synthetic a ...
s into smaller polymers.
Forms of demanufacturing
There are two forms of demanufacturing: destructive and non-destructive.
[Torres, Fernando, and Santiago Puente. "Intelligent Disassembly in the Demanufacturing Process." The International Journal of Advanced Manufacturing Technology 30.5 (2006): 479-80. Web.] Non-destructive demanufacturing allows for components to be taken apart and then reused in new products which is what is mainly focused on. However, sometimes destructive demanufacturing has to be used, when this is the case careful preparation is taken and optimal cutting points are used to take the product apart and to take what is needed for reuse.
Economic effects
There are numerous economic effects that come with demanufacturing. The practice provides numerous jobs to people and communities; in addition the money saved from reusing pieces of products such as screws or other parts saves manufacturers millions. It has been estimated by the Office of the Federal Environmental Executive that $100 billion in revenue has been generated from this practice.
References
Electronic waste
{{Waste-stub