Deep rolling is a method of

cold work Cold is the presence of low temperature, especially in the atmosphere. In common usage, cold is often a subjective perception. A lower bound to temperature is absolute zero, defined as 0.00K on the Kelvin scale, an absolute thermodynamic ...

deformation and burnishing of

internal combustion engine An internal combustion engine (ICE or IC engine) is a heat engine in which the combustion of a fuel occurs with an oxidizer (usually air) in a combustion chamber that is an integral part of the working fluid flow circuit. In an internal combus ...

crankshaft A crankshaft is a mechanical component used in a piston engine to convert the reciprocating motion into rotational motion. The crankshaft is a rotating shaft containing one or more crankpins, that are driven by the pistons via the connecting ...

journal A journal, from the Old French ''journal'' (meaning "daily"), may refer to: *Bullet journal, a method of personal organization *Diary, a record of what happened over the course of a day or other period *Daybook, also known as a general journal, a ...

fillet Fillet may refer to: *Annulet (architecture), part of a column capital, also called a fillet *Fillet (aircraft), a fairing smoothing the airflow at a joint between two components *Fillet (clothing), a headband *Fillet (cut), a piece of meat *Fille ...

s to increase durability and design

safety factor In engineering, a factor of safety (FoS), also known as (and used interchangeably with) safety factor (SF), expresses how much stronger a system is than it needs to be for an intended load. Safety factors are often calculated using detailed analy ...

s. Compressive

residual stress In materials science and solid mechanics, residual stresses are Stress (physics), stresses that remain in a solid material after the original cause of the stresses has been removed. Residual stress may be desirable or undesirable. For example, l ...

es can be measured below the surface of a deep-rolled fillet. Other types of fillets on shafts or tubes can also benefit from this method. Cast iron crankshafts will experience the most improvement potentially doubling their fatigue life. Typically the crankshaft is machined with under-cut fillets as opposed to tangential radiused for ease of manufacture, although all types can be deep-rolled. Most automakers are currently utilizing this crankshaft technology including: General Motors LLC, Ford Motor Company, and Fiat Chrysler Automobiles (FCA) The North American-based Hegenscheidt-MFD Corporation in Sterling Heights, MI, was established in 1966. Ingersoll CM Systems of Midland, Michigan with Global HQ located in Dalian, China and European based SPMS in Évry, France (established 1974), are the only major machine/tooling manufacturers of this application in Europe and North America, supplying a highly specialised product throughout the global manufacturing sectors.

External links

Information on Deep Rolling and Other Surface Enhancement Practices from Lambda Technologies
*http://www.hannatools.net/en/?p=1808.html, Deep Rolling Manufacture Process from Hanna Tools *http://www.hegenscheidtmfd.com/ 1st O.E.M.of Deep Rolling and Roll Straightening Machinery. Durable and Perishable Deep Rolling Tooling is manufactured at both locations, Sterling Heights, MI U.S.A and Erkelenz, Germany. Metal forming

Deep rolling Deep rolling is a method of cold work deformation and burnishing of internal combustion engine crankshaft journal fillets to increase durability and design safety factors. Compressive residual stress In materials science and solid mechanics, ...

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See also

External links