The container compression test measures the
compressive strength
In mechanics, compressive strength or compression strength is the capacity of a material or structure to withstand loads tending to reduce size (as opposed to tensile strength which withstands loads tending to elongate). In other words, compre ...
of packages such as boxes, drums, and cans. It usually provides a plot of
deformation
Deformation can refer to:
* Deformation (engineering), changes in an object's shape or form due to the application of a force or forces.
** Deformation (physics), such changes considered and analyzed as displacements of continuum bodies.
* Defor ...
vs compressive
force
In physics, a force is an influence that can change the motion of an object. A force can cause an object with mass to change its velocity (e.g. moving from a state of rest), i.e., to accelerate. Force can also be described intuitively as a p ...
.
It is commonly used to evaluate
shipping container
A shipping container is a container with strength suitable to withstand shipment, storage, and handling. Shipping containers range from large reusable steel boxes used for intermodal shipments to the ubiquitous corrugated boxes. In the context of ...
s made of
corrugated fiberboard
Corrugated fiberboard or corrugated cardboard is a type of packaging material consisting of a fluted corrugated sheet and one or two flat linerboards. It is made on "flute lamination machines" or "corrugators" and is used for making corrugated ...
as well as
wooden box
A wooden box is a container made of wood for storage or as a shipping container.
Construction may include several types of wood; lumber (timber), plywood, engineered woods, etc. For some purposes, decorative woods are used.
Boxes as ship ...
es and
crate
A crate is a large shipping container, often made of wood, typically used to transport or store large, heavy items. Steel and aluminium crates are also used. Specialized crates were designed for specific products, and were often made to be reusa ...
s. Industrial and consumer packages other than boxes can also be subjected to compression testing: drum, pail, bottle, tub etc. Package components are also evaluated for compression resistance.
It is usually a laboratory test involving a special machine, a compression tester, to apply controlled compression on a test
specimen
Specimen may refer to:
Science and technology
* Sample (material), a limited quantity of something which is intended to be similar to and represent a larger amount
* Biological specimen or biospecimen, an organic specimen held by a biorepository ...
. A
universal testing machine
A universal testing machine (UTM), also known as a universal tester, materials testing machine or materials test frame, is used to test the tensile strength and compressive strength of materials. An earlier name for a tensile testing machine is ...
is sometimes configured to perform a package compression test. Compression testing can also involve a superimposed ''dead load'' to a test package.
Test procedures
A common method of conducting the test, as described in several published standard
test method
A test method is a method for a test in science or engineering, such as a physical test, chemical test, or statistical test. It is a definitive procedure that produces a test result. In order to ensure accurate and relevant test results, a test met ...
s, is to compress a box at a constant rate of 1/2 inch (12.5 mm) per minute between two rigid platens. The platens can be fixed so that they remain parallel or one can be pivoted or "floating". The test can be conducted on empty or filled boxes, with or without a box closure. Conditioning to standard temperature and humidity is important.
The results of the constant rate of compression test can be:
* The peak load
* The deformation at peak load
* The load at a critical deformation (head space, etc.)
* The ability of a container to protect the contents from compression damage
* etc.
The dynamic loads have some relationship with expected field loads.: often factors of 4 or 5 are used to estimate the allowable working load on boxes.
A test can also be conducted with platens that are not mechanically driven but are free to move with a fixed mass (or fixed force) loaded upon them. The results of static load testing can be:
* The time to failure
* The time to a critical deformation
* The ability of a container to protect the contents from compression damage
* etc.
As with any laboratory testing field
validation is necessary to determine suitability.
Corrugated box testing
Corrugated shipping containers are exposed to compression hazards during storage and shipment. Proper compression strength is a key performance factor.
Factors potentially affecting test results
* Size and construction of the specific shipping container under test
* Grade and flute structure of
corrugated fiberboard
Corrugated fiberboard or corrugated cardboard is a type of packaging material consisting of a fluted corrugated sheet and one or two flat linerboards. It is made on "flute lamination machines" or "corrugators" and is used for making corrugated ...
*
moisture content of the corrugated board (based on
relative humidity
Humidity is the concentration of water vapor present in the air. Water vapor, the gaseous state of water, is generally invisible to the human eye. Humidity indicates the likelihood for precipitation, dew, or fog to be present.
Humidity depe ...
)
* Orientation of the box during the test
* Inner supports, if used during testing (wood, corrugated board, cushioning)
* Contents (when box is tested with contents)
* Box closure
* Whether the compression machine has "fixed" or "floating" (swiveled) platens.
* Previous handling or testing of box
*Vent and
hand holes
* etc.
Estimations
Corrugated fiberboard can be evaluated by many material test methods including an
Edge Crush Test The edge crush test is a laboratory test method that is used to measure the cross-direction crushing of a sample of corrugated board. It gives information on the ability of a particular board construction to resist crushing. It provides some rela ...
(ECT). There have been efforts to estimate the peak compression strength of a box (usually empty, regular singelwall slotted containers, top-to-bottom) based on various board properties. Some have involved
finite element analysis
The finite element method (FEM) is a popular method for numerically solving differential equations arising in engineering and mathematical modeling. Typical problem areas of interest include the traditional fields of structural analysis, heat ...
. One of the commonly referenced
empirical
Empirical evidence for a proposition is evidence, i.e. what supports or counters this proposition, that is constituted by or accessible to sense experience or experimental procedure. Empirical evidence is of central importance to the sciences and ...
estimations was published by
McKee in 1963. This used the board ECT, the MD and CD flexural stiffness, the box perimeter, and the box depth. Simplifications have used a formula involving the board ECT, the board thickness, and the box perimeter. Most estimations do not relate well to other box orientations, box styles, or to filled boxes.
Physical test A physical test is a qualitative or quantitative procedure that consists of determination of one or more characteristics of a given product, process or service according to a specified procedure. ASTM E 1301, Standard Guide for Proficiency Testing ...
ing of filled and closed boxes remains necessary.
Calculating compression requirement
Fiber Box Association have a method for calculating the required compression losses which includes the following factors:
* Time
* Moisture
* Palletizing type
* Pallet patterns
* Pallet type
* Handling
Dynamic compression
Containers can be subjected to compression forces that involve distribution dynamics. For example, a package may be impacted by an object being dropped onto it (vertical load) or impacted by freight sliding into it (horizontal load). Vehicle vibration can involve a stack of containers and create dynamic compression responses.
Package testing
Package testing or packaging testing involves the measurement of a characteristic or property involved with packaging. This includes packaging materials, packaging components, primary packages, shipping containers, and unit loads, as well as the ...
methods are available to evaluate these compression dynamics.
See also
*
Corrugated box design
Corrugated box design is the process of matching design factors for corrugated fiberboard boxes with the functional physical, processing and end-use requirements. Packaging engineers work to meet the performance requirements of a box while contro ...
*
Corrugated fiberboard
Corrugated fiberboard or corrugated cardboard is a type of packaging material consisting of a fluted corrugated sheet and one or two flat linerboards. It is made on "flute lamination machines" or "corrugators" and is used for making corrugated ...
*
Package testing
Package testing or packaging testing involves the measurement of a characteristic or property involved with packaging. This includes packaging materials, packaging components, primary packages, shipping containers, and unit loads, as well as the ...
*
Plane strain compression test
The plane strain compression test is a specialized test used on some materials ranging from metals to soils.
Metals
One variation of the test is also known as the ''Watts-Ford test''. It is an engineering test, and is a particularly specialized ...
References
Relevant Standards
*
ASTM
ASTM International, formerly known as American Society for Testing and Materials, is an international standards organization that develops and publishes voluntary consensus technical standards for a wide range of materials, products, systems, an ...
Standard D642 Test Method for Determining Compressive Resistance of Shipping Containers, Components, and Unit Loads.
*
ASTM
ASTM International, formerly known as American Society for Testing and Materials, is an international standards organization that develops and publishes voluntary consensus technical standards for a wide range of materials, products, systems, an ...
Standard D4577 Test Method for Compression Resistance of a Container Under Constant Load
*
ASTM
ASTM International, formerly known as American Society for Testing and Materials, is an international standards organization that develops and publishes voluntary consensus technical standards for a wide range of materials, products, systems, an ...
Standard D7030 Test Method for Short Term Creep Performance of Corrugated Fiberboard Containers Under Constant Load Using a Compression Test Machine
*German Standard
DIN 55440-1 Packaging Test; compression test; test with a constant conveyance-speed
*
ISO
ISO is the most common abbreviation for the International Organization for Standardization.
ISO or Iso may also refer to: Business and finance
* Iso (supermarket), a chain of Danish supermarkets incorporated into the SuperBest chain in 2007
* Iso ...
12048 Packaging—Complete, filled transport packages—Compression and stacking tests using a compression tester
Further reading
*Soroka, W, "Fundamentals of Packaging Technology", IoPP, 2002,
*Urbanik, T. J, and Frank, B, "Box Compression Analysis of World Wide Data", Wood and Fiber Science, 2006
* Yam, K.L., "Encyclopedia of Packaging Technology", John Wiley & Sons, 2009,
External links
* Package Compression Testin
{{packaging
Paper products
Packaging materials
Containers