Connah's Quay Power Station
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Connah's Quay Power Station is a 1,420 MW gas-fired power station to the west of
Connah's Quay Connah's Quay ( cy, Cei Connah), known locally as "The Quay" and formerly known as Wepre, is a town and community in Flintshire, lying within the Deeside conurbation along the River Dee, near the border with England. It is the largest town in ...
in
Flintshire , settlement_type = County , image_skyline = , image_alt = , image_caption = , image_flag = , image_shield = Arms of Flint ...
in
North Wales North Wales ( cy, Gogledd Cymru) is a region of Wales, encompassing its northernmost areas. It borders Mid Wales to the south, England to the east, and the Irish Sea to the north and west. The area is highly mountainous and rural, with Snowdonia N ...
. It is next to the A548, being tightly situated between the road and the south bank of the River Dee.


History

The current station is the successor to the first station in the area, a coal-fired power station, located less than a kilometre to the southwest of the current station. The old station was opened on the 16 September 1954 by Lord Citrine, the chairman of the British Electricity Authority. The station was originally planned to only be of 60 
megawatts The watt (symbol: W) is the unit of power or radiant flux in the International System of Units (SI), equal to 1 joule per second or 1 kg⋅m2⋅s−3. It is used to quantify the rate of energy transfer. The watt is named after James Wat ...
(MW), but it was realised that a larger station would be needed. The coal-fired station was built in three stages, each stage having two 30 MW generating sets, giving a total generating capacity of 180 MW. The stages were completed in 1953, 1955 and 1957. Coal was provided by train from the Point of Ayr undersea colliery. There were two unloading sidings controlled by Rockcliffe Hall signalbox. Water for the station was cooled by three hyperbolic cooling towers. The electricity output and thermal efficiency of the station was as follows: The station was closed in 1984 and demolished in 1992. Since its decommission and demolition, the site of the old power station has remained undeveloped.


Gas-fired CCGT station

Construction of the new gas-fired station began in July 1993. The station was built as a
turnkey A turnkey, a turnkey project, or a turnkey operation (also spelled turn-key) is a type of project that is constructed so that it can be sold to any buyer as a completed product. This is contrasted with build to order, where the constructor builds ...
project by GEC Alsthom with all principal equipment supplied by GEC Alsthom divisions. Henry Boot were sub-contracted to undertake the civil engineering and building works. The station was completed in March 1996 and cost £580m. It was officially opened by
Margaret Beckett Dame Margaret Mary Beckett (''née'' Jackson; born 15 January 1943) is a British politician who has served as the Member of Parliament (MP) for Derby South since 1983. A member of the Labour Party, she became Britain's first female Foreign S ...
on 4 July 1997. In June 1998, the station's visitor centre opened. The station was initially owned by Powergen, who became
E.ON UK E.ON UK is a British energy company and the largest supplier of energy and renewable electricity in the UK, following its acquisition of Npower. It is a subsidiary of E.ON of Germany and one of the Big Six energy suppliers. It was founded in ...
in 2004 and was transferred to
Uniper Uniper SE juːnipɚis an energy company based in Düsseldorf, Germany. The name of the company is a portmanteau of "unique" and "performance" given by long-term employee Gregor Recke. Uniper was formed by the separation of E.ON's fossil fuel ...
in 2015. The station is currently Uniper's largest CCGT power station. The power station is not to be confused with the Deeside Power Station, a similar CCGT power station with two chimneys situated on the north bank of the River Dee, one mile to the east of the Connah's Quay station. The two plants are separated by the
Flintshire Bridge The Flintshire Bridge is a cable-stayed bridge spanning the Dee Estuary in North Wales. The bridge links Flint and Connah's Quay to the shore north of the River Dee at the southern end of the Wirral Peninsula. The bridge cost £55million to con ...
, with many electricity pylons running alongside.


Specification

It is a CCGT type power station that runs on natural gas. It is made up of four 330 MW modules - hence the four chimneys. Each module has an
Alsthom Alstom SA is a French multinational rolling stock manufacturer operating worldwide in rail transport markets, active in the fields of passenger transportation, signalling, and locomotives, with products including the AGV, TGV, Eurostar, Avelia ...
Frame 9FA
gas turbine A gas turbine, also called a combustion turbine, is a type of continuous flow internal combustion engine. The main parts common to all gas turbine engines form the power-producing part (known as the gas generator or core) and are, in the directio ...
, a Stein Industrie
heat recovery steam generator A heat recovery steam generator (''HRSG'') is an energy recovery heat exchanger that recovers heat from a hot gas stream, such as a combustion turbine or other waste gas stream. It produces steam that can be used in a process (cogeneration) or us ...
and a steam turbine; in a ''single-shaft'' layout. The gas comes via an eighteen-mile pipeline from the
Point of Ayr :''There are two other similarly named points in the British Isles: Point of Ayre, Isle of Man and Point of Ayre, Orkney, Scotland.'' Point of Ayr ( cy, Y Parlwr Du) is the northernmost point of mainland Wales. It is situated immediately t ...
gas terminal, where gas is received from Eni's (formerly
BHP BHP Group Limited (formerly known as BHP Billiton) is an Australian multinational mining, metals, natural gas petroleum public company that is headquartered in Melbourne, Victoria, Australia. The Broken Hill Proprietary Company was founded ...
and originally owned by
Denver Denver () is a consolidated city and county, the capital, and most populous city of the U.S. state of Colorado. Its population was 715,522 at the 2020 census, a 19.22% increase since 2010. It is the 19th-most populous city in the Unit ...
-based Hamilton Oil) Celtic gas fields (Hamilton and Hamilton North) in
Liverpool Bay Liverpool Bay is a bay of the Irish Sea between northeast Wales, Cheshire, Lancashire and Merseyside to the east of the Irish Sea. The bay is a classic example of a region of freshwater influence. Liverpool Bay has historically suffered from redu ...
via the
Douglas Complex The Douglas Complex is a high system of three linked platforms in the Irish Sea, off the North Wales coast. The Douglas oil field was discovered in 1990, and production commenced in 1996. Now operated by Eni, the complex consists of the wellh ...
. The station opened soon after the gas from the field was first produced. The station employs around 81 people.


Gas treatment plant

The Point of Ayr terminal originally delivered per day at
standard conditions Standard temperature and pressure (STP) are standard sets of conditions for experimental measurements to be established to allow comparisons to be made between different sets of data. The most used standards are those of the International Union ...
of treated gas to Connah's Quay. The fuel gas requirement of power station was about ; this left a gas surplus of about per day. The quality of this gas, although adequate for use in the power station, was not suitable for delivery to the
National Transmission System The United Kingdom's National Transmission System (NTS) is the network of gas pipelines that supply gas to about forty power stations and large industrial users from natural gas terminals situated on the coast, and to gas distribution companies th ...
(NTS). Because of the high nitrogen content (8–11 mol %) the Wobbe number was too low (45.9–48.1 MJ/m3) and the total sulphur content (35 ppm) was too high. A gas treatment plant with a capacity of (for times when the power station operated at reduced capacity) was constructed at Connah's Quay to treat the gas to a quality suitable for delivery to the NTS. The plant was owned and operated by PowerGen (now E.ON UK) and started up in November 1997, the plant was built by Costain's, the capital cost of the project was £40 million.


Operation

In the gas treatment plant gas passes through
molecular sieve A molecular sieve is a material with pores (very small holes) of uniform size. These pore diameters are similar in size to small molecules, and thus large molecules cannot enter or be adsorbed, while smaller molecules can. As a mixture of molecu ...
s to remove sulphur to less than 15 ppm and water to less than 1 ppm to prevent ice formation in the downstream refrigeration plant. The dry sulphur-free gas passes through an activated carbon bed to remove any mercury to protect the downstream aluminium heat exchangers. The gas then passes to the cryogenic nitrogen removal system where it is cooled to -100 °C by Joule–Thomson chilling. In the pre-separation column the gas is separated into a methane stream and a nitrogen-rich stream. In the low temperature (-185 °C) double column the nitrogen-enriched gas is separated into the reject nitrogen stream containing less than 1.5% methane and a low pressure methane stream containing less than 1.5% nitrogen. The liquid methane stream is pumped to 10 bar and then to the sales gas compressors. The reject nitrogen stream is heated and used to regenerate the molecular sieves. Then the sulphur-rich gas is burnt in a
thermal oxidiser A thermal oxidizer (also known as thermal oxidiser, or thermal incinerator) is a process unit for air pollution control in many chemical plants that decomposes hazardous gases at a high temperature and releases them into the atmosphere. Princip ...
. There are four electric motor-driven sales gas compressors each of capacity per day at
standard conditions Standard temperature and pressure (STP) are standard sets of conditions for experimental measurements to be established to allow comparisons to be made between different sets of data. The most used standards are those of the International Union ...
with a discharge pressure of 55-75 barg. Gas was exported through a 30-inch 3 km pipeline to Burton Point where it was delivered into the
National Transmission System The United Kingdom's National Transmission System (NTS) is the network of gas pipelines that supply gas to about forty power stations and large industrial users from natural gas terminals situated on the coast, and to gas distribution companies th ...
. As the production of gas from the offshore field declined so there was no longer a surplus of gas available at Connah's Quay. The Burton Point terminal is now identified by National Grid as an NTS offtake supplying gas to Connah's Quay power station.


References


External links


Uniper UK



Demolition of former coal power station

Steam discharge as seen from the A55

Worker killed in August 2007



Henry Boot Construction
{{Energy in Wales Natural gas-fired power stations in Wales Buildings and structures in Flintshire