polymer chemistry Polymer chemistry is a sub-discipline of chemistry that focuses on the structures of chemicals, chemical synthesis, and chemical and physical properties of polymers and macromolecules. The principles and methods used within polymer chemistry are ...

, compatibilization is the addition of a substance to an immiscible blend of

polymer A polymer (; Greek '' poly-'', "many" + ''-mer'', "part") is a substance or material consisting of very large molecules called macromolecules, composed of many repeating subunits. Due to their broad spectrum of properties, both synthetic a ...

s that will increase their

stability Stability may refer to: Mathematics *Stability theory, the study of the stability of solutions to differential equations and dynamical systems **Asymptotic stability **Linear stability **Lyapunov stability **Orbital stability **Structural stabilit ...

. Polymer blends are typically described by coarse, unstable phase morphologies; this results in poor

mechanical properties A materials property is an intensive property of a material, i.e., a physical property that does not depend on the amount of the material. These quantitative properties may be used as a metric by which the benefits of one material versus another ca ...

. Compatibilizing the system will make a more stable and better blended phase morphology by creating interactions between the two previously immiscible polymers. Not only does this enhance the mechanical properties of the blend, but it often yields properties that are generally not attainable in either single pure component.

Block or graft copolymers as compatibilizing agents

Block or graft

copolymer In polymer chemistry, a copolymer is a polymer derived from more than one species of monomer. The polymerization of monomers into copolymers is called copolymerization. Copolymers obtained from the copolymerization of two monomer species are some ...

s are commonly used as compatibilizing agents. The copolymer used is made of the two components in the immiscible blend. The respective portions of the copolymer are able to interact with the two phases of the blend to make the phase morphology more stable. The increased stability is caused by reducing the size of the phase-separated particles in the blend. The size reduction comes from the lower interfacial tension, due to accumulating block copolymers at the many interfaces between the two copolymers. This helps the immiscible blends break up into smaller particles in the melt phase. In turn, these phase separated particles will not be as inclined to consolidate and grow because the interfacial tension is now much lower. This stabilizes the polymer blend to a usable product. An example of this are Ethylene/propylene copolymers. They are able to act as good compatibilizing agents for blends of

polypropylene Polypropylene (PP), also known as polypropene, is a thermoplastic polymer used in a wide variety of applications. It is produced via chain-growth polymerization from the monomer propylene. Polypropylene belongs to the group of polyolefins and ...

and low density

polyethylene Polyethylene or polythene (abbreviated PE; IUPAC name polyethene or poly(methylene)) is the most commonly produced plastic. It is a polymer, primarily used for packaging ( plastic bags, plastic films, geomembranes and containers including bo ...

. In this specific application, longer ethylene sequences are preferred in the copolymer. This is because cocrystallization also factors into this case, and the longer ethylene sequences will retain some residual crystallinity.

Reactive compatibilization

Reactive compatibilization Reactive compatibilization is the process of modifying a mixed immiscible blend of polymers to arrest phase separation and allow for the formation of a stable, long-term continuous phase. It is done via the addition of a reactive polymer, miscible ...

is a procedure in which immiscible polymer blends are compatibilized by creating copolymers in the solution or melt state. Copolymers are formed when the proper functional groups in each component of the immiscible blend interact in the compatibilization process. These interactions include hydrogen, ionic or covalent bonding. The functional groups that cause these interactions can be the end groups that are already present in the blend polymers (e.g., carboxylic acids or alcohols on polyesters, or amine groups on nylons). Another approach is to add functional groups to the component chains by grafting. The many possible functional groups allow for many types of commercial polymer blends, including polyamide/polyalkene blend systems. There are a number of advantages reactive compatibilization has over using the traditional block or graft copolymer as the compatibilizing agent. Unlike the latter approach, reactive compatibilization does not rely on diffusing pre-formed copolymers. Copolymers form at the interfaces of the two immiscible blends and do not need to be dispersed. In the traditional approach the system needs to be well mixed when adding the copolymers. Reactive compatibilization is also much more efficient than traditional compatibilization. This is because in reactive compatibilization, functional groups are either already present, or easily grafted on the blend components. In the traditional compatibilization, copolymers must be synthesized on a case-by-case basis for the components to blend.

References

{{reflist, refs= Chen, C., & White, J. (1993). Compatibilizing Agents in Polymer Blends: Interfacial Tension, Phase Morphology, and Mechanical Properties. Polymer Science and Engineering, 33(14), 923-930. Retrieved from http://onlinelibrary.wiley.com/doi/10.1002/pen.760331409/pdf Roe, R.J. (1993) Use of Block Copolymer as Polymer Blend Compatibilizer. U.S. Army Research Office. Retrieved from http://www.dtic.mil/dtic/tr/fulltext/u2/a260435.pdf Rudin, Alfred, and Phillip Choi. The Elements of Polymer Science and Engineering. 3rd. Oxford: Academic Press, 2013. Print Tan, N. (1994). Reactive Compatibilization in Immiscible Polymer Blends. Doctor of Philosophy Thesis, University of Maryland. Retrieved from http://www.dtic.mil/dtic/tr/fulltext/u2/a334673.pdf Polymers Polymer chemistry