Cob House
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Cob, cobb, or clom (in Wales) is a natural building material made from
subsoil Subsoil is the layer of soil under the topsoil on the surface of the ground. Like topsoil, it is composed of a variable mixture of small particles such as sand, silt and clay, but with a much lower percentage of organic matter and humus, and it ...
, water, fibrous organic material (typically
straw Straw is an agricultural byproduct consisting of the dry stalks of cereal plants after the grain and chaff have been removed. It makes up about half of the yield of cereal crops such as barley, oats, rice, rye and wheat. It has a number ...
), and sometimes lime. The contents of subsoil vary, and if it does not contain the right mixture, it can be modified with sand or clay. Cob is fireproof, resistant to seismic activity, and uses low-cost materials, although it is very labour intensive. It can be used to create artistic and sculptural forms, and its use has been revived in recent years by the natural building and
sustainability Specific definitions of sustainability are difficult to agree on and have varied in the literature and over time. The concept of sustainability can be used to guide decisions at the global, national, and individual levels (e.g. sustainable livi ...
movements. In technical building and engineering documents, such as the Uniform Building Code of the western USA, cob may be referred to as "unburned clay masonry," when used in a structural context. It may also be referred to as "aggregate" in non-structural contexts, such as "clay and sand aggregate," or more simply "organic aggregate," such as where cob is a filler between post and beam construction.


History and usage

''Cob'' is an English term attested to around the year 1600 for an ancient building material that has been used for building since prehistoric times. The etymology of ''cob'' and ''cobbing'' is unclear, but in several senses means to ''beat'' or ''strike'', which is how cob material is applied to a wall. Cob material is known by many names including ''
adobe Adobe ( ; ) is a building material made from earth and organic materials. is Spanish for ''mudbrick''. In some English-speaking regions of Spanish heritage, such as the Southwestern United States, the term is used to refer to any kind of e ...
'',Rapp, George Robert. "Unbaked clay or mud", ''Archaeomineralogy''. 2nd ed. Berlin: Springer, 2009. Print. ''lump clay'', '' puddled clay'', ''chalk mud'', '' wychert'', ''clay daubins'', ''swish'' ( Asante Twi), ''torchis'' (French),Edwards, Jay Dearborn, and Nicolas Verton. "mud with straw", ''A Creole Lexicon Architecture, Landscape, People''. Baton Rouge: Louisiana State UP, 2004. Print. ''bauge'' (French), ''bousille'' (French mud with moss), and ''cat and clay''. Cob structures can be found in a variety of climates across the globe. European examples include: * in England, notably in the counties of Devon and Cornwall in the West Country, and in
East Anglia East Anglia is an area in the East of England, often defined as including the counties of Norfolk, Suffolk and Cambridgeshire. The name derives from the Anglo-Saxon kingdom of the East Angles, a people whose name originated in Anglia, in ...
(where it is referred to as ''clay lump'') * in Wales, notably in rural Anglesey * in Donegal Bay in Ulster and in Munster, South-West Ireland * in Finisterre and Ille-et-Vilaine in Brittany, where many homes have survived over 500 years and are still inhabited Some of the oldest human-made structures in Afghanistan are composed of rammed earth and cob. Cobwork (''tabya'') was used in the Maghreb and al-Andalus in the 11th and 12th centuries, and was described in detail by
Ibn Khaldun Ibn Khaldun (; ar, أبو زيد عبد الرحمن بن محمد بن خلدون الحضرمي, ; 27 May 1332 – 17 March 1406, 732-808 AH) was an Arab The Historical Muhammad', Irving M. Zeitlin, (Polity Press, 2007), p. 21; "It is, of ...
in the 14th century. Many old cob buildings can be found in Africa, the Middle East, and the southwestern United States like the Taos Pueblo. A number of cob cottages survive from mid-19th-century New Zealand.Dozens of cob cottages ar
listed on the Register
of the New Zealand Historic Places Trust, e.g.
Traditionally, English cob was made by mixing the clay-based subsoil with sand, straw and water using
oxen An ox ( : oxen, ), also known as a bullock (in BrE British English (BrE, en-GB, or BE) is, according to Oxford Dictionaries, "English as used in Great Britain, as distinct from that used elsewhere". More narrowly, it can refer spec ...
to trample it. English soils contain varying amounts of chalk, and cob made with significant amounts of chalk are called ''chalk cob'' or '' wychert''. The earthen mixture was then ladled onto a stone foundation in
courses Course may refer to: Directions or navigation * Course (navigation), the path of travel * Course (orienteering), a series of control points visited by orienteers during a competition, marked with red/white flags in the terrain, and corresponding ...
and trodden onto the wall by workers in a process known as ''cobbing''. The construction would progress according to the time required for the prior course to dry. After drying, the walls would be trimmed and the next course built, with lintels for later openings such as doors and windows being placed as the wall takes shape. The walls of a cob house are generally about thick, and windows were correspondingly deep-set, giving the homes a characteristic internal appearance. The thick walls provided excellent thermal mass which was easy to keep warm in winter and cool in summer. Walls with a high thermal mass value act as a thermal buffer inside the home. The material has a long life-span even in rainy and/or humid climates, provided a tall foundation and large roof overhang are present. Cob is fireproof, while "fire cob" (cob without straw or fiber) is a refractory material (the same material, essentially, as unfired common red brick), and historically, has been used to make chimneys, fireplaces, forges and crucibles. Without fiber, however, cob loses most of its tensile strength.


Modern cob buildings

When Kevin McCabe constructed a two-story, four bedroom cob house in England, UK in 1994, it was reputedly the first cob residence built in the country in 70 years. His techniques remained very traditional; the only innovations he made were using a tractor to mix the cob and adding sand or shillet, a gravel of crushed
shale Shale is a fine-grained, clastic sedimentary rock formed from mud that is a mix of flakes of clay minerals (hydrous aluminium phyllosilicates, e.g. kaolin, Al2 Si2 O5( OH)4) and tiny fragments (silt-sized particles) of other minerals, especial ...
, to reduce shrinkage. From 2002 to 2004, sustainability enthusiast Rob Hopkins initiated the construction of a cob house for his family, the first new one in Ireland in circa one hundred years. It was a community project, but an unidentified arsonist destroyed it shortly before completion. The house, located at The Hollies Centre for Practical Sustainability in County Cork, was being rebuilt as of 2010. There are a number of other completed modern cob houses and more are planned, including a public education centre. In 2000-01, a modern, four bedroom cob house in Worcestershire, England, UK, designed by Associated Architects, was sold for £999,000. Cobtun House was erected in 2001 and won the Royal Institute of British Architects' Sustainable Building of the Year award in 2005. The total construction cost was £300,000, but the metre-thick outer cob wall cost only £20,000. In the Pacific Northwest of the United States there has been a resurgence of cob construction, both as an alternative building practice and one desired for its form, function, and cost effectiveness. Pat Hennebery, Tracy Calvert, Elke Cole, and the Cobworks workshops erected more than ten cob houses in the Southern Gulf Islands of British Columbia, Canada. In 2010, Sota Construction Services in Pittsburgh, Pennsylvania, United States, completed construction on its new 7,500 square foot corporate headquarters, which featured exterior cob walls along with other energy saving features like radiant heat flooring, a rooftop
solar panel A solar cell panel, solar electric panel, photo-voltaic (PV) module, PV panel or solar panel is an assembly of photovoltaic solar cells mounted in a (usually rectangular) frame, and a neatly organised collection of PV panels is called a photo ...
array, and
daylighting Daylighting is the practice of placing windows, skylights, other openings, and Reflective surfaces (climate engineering), reflective surfaces so that sunlight (direct or indirect) can provide effective internal lighting. Particular attention is ...
. The cob walls, in conjunction with the other sustainable features, enabled the edifice to earn a
LEED Leadership in Energy and Environmental Design (LEED) is a green building certification program used worldwide. Developed by the non-profit U.S. Green Building Council (USGBC), it includes a set of rating systems for the design, construction ...
Platinum rating in 2012, and it also received one of the highest scores by percentage of total points earned in any LEED category. In 2007, Ann and Gord Baird began constructing a two-storey cob house in Victoria, British Columbia, Canada, for an estimated $210,000 CDN. The home of 2,150 square feet includes heated floors, solar panels, and a southern exposure to enable passive solar heating. Welsh architect Ianto Evans and researcher Linda Smiley refined the construction technique known as "Oregon Cob" in the 1980s and 1990s. Oregon Cob integrates the variation of wall layup technique which uses loaves of mud mixed with sand and straw with a rounded architectural stylism. They are experimenting with a mixture of cob and straw bale denominated " balecob".


Cob building code

In 2019 an appendix for the International Residential Code (IRC) was approved by a vote in the public comment hearings.Cob code appendix approved for the 2021 IRC
/ref> Appendix U of the IRC governs use of cob in load-bearing walls of single story residential structures. Based on currently available test data, the appendix limits the conditions under which cob may be used without engineering approval, such as seismic activity.


See also

* * * , a German Research-Institute for Cob-buildings * (a variant of cob used in southern Romania) * * * * * , the earliest human-made composite materials were straw, combined with mud, to make bricks and walls. * * * * * * * * * , a typical Devon cob building


References


Further reading

* ''Building With Cob, A Step by Step Guide'' by Adam Weismann and Katy Bryce. Published by Green Books ; 2006, . * ''The Hand-Sculpted House: A Philosophical and Practical Guide to Building a Cob Cottage'' (The Real Goods Solar Living Book) by Ianto Evans, Michael G. Smith, Linda Smiley, Deanne Bednar (Illustrator), Chelsea Green Publishing Company; (June 2002), . * ''The Cob Builders Handbook: You Can Hand-Sculpt Your Own Home'' by Becky Bee, Groundworks, 1997


External links


The Cob Builders Handbook

How to Build a Traditional Cob Oven
{{DEFAULTSORT:Cob (Material) Sustainable building Appropriate technology Natural materials Rammed earth Soil-based building materials Sustainable products Clay