Coated Urea
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Coated urea
fertilizer A fertilizer (American English) or fertiliser (British English; see spelling differences) is any material of natural or synthetic origin that is applied to soil or to plant tissues to supply plant nutrients. Fertilizers may be distinct from ...
s are a group of
controlled release fertilizer 224px, Methylene diurea (MDU) is component of the most popular controlled-release fertilizers. A controlled-release fertiliser (CRF) is a granulated fertiliser that releases nutrients gradually into the soil (i.e., with a controlled release period ...
s consisting of
prill A prill is a small aggregate or globule of a material, most often a dry sphere, formed from a melted liquid through spray crystallization. Prilled is a term used in mining and manufacturing to refer to a product that has been pelletized. ANFO e ...
s of
urea Urea, also known as carbamide, is an organic compound with chemical formula . This amide has two amino groups (–) joined by a carbonyl functional group (–C(=O)–). It is thus the simplest amide of carbamic acid. Urea serves an important r ...
coated in less-soluble chemicals such as
sulfur Sulfur (or sulphur in British English) is a chemical element with the symbol S and atomic number 16. It is abundant, multivalent and nonmetallic. Under normal conditions, sulfur atoms form cyclic octatomic molecules with a chemical formula ...
,
polymer A polymer (; Greek '' poly-'', "many" + ''-mer'', "part") is a substance or material consisting of very large molecules called macromolecules, composed of many repeating subunits. Due to their broad spectrum of properties, both synthetic a ...
s, other products or a combination. These fertilizers mitigate some of the negative aspects of urea fertilization, such as
fertilizer burn Fertilizer burns occur when the use of too much fertilizer, the wrong type of fertilizer, or too little water with a fertilizer causes damage to a plant. Although fertilizer is used to help a plant grow by providing nutrients, too much will result ...
. The coatings release the urea either when penetrated by water, as with sulfur, or when broken down, as with polymers.


Overview

Urea is widely used as a nitrogen fertilizer. Its high solubility in water makes it useful for liquid application, and it has a much lower risk of causing fertilizer burn than other chemicals such as
calcium cyanide Calcium cyanide is the inorganic compound with the chemical formula, formula Ca(CN)2. It is the calcium Salt (chemistry), salt derived from hydrocyanic acid. It is a white solid, although the pure material is rarely encountered. It hydrolyses read ...
or
ammonium nitrate Ammonium nitrate is a chemical compound with the chemical formula . It is a white crystalline salt consisting of ions of ammonium and nitrate. It is highly soluble in water and hygroscopic as a solid, although it does not form hydrates. It is ...
. However, the risk of fertilizer burn with urea can be unacceptably high in some situations, such as higher temperatures. The high water-solubility of urea can be disadvantageous in some cases as well. One particular technique to mitigate these disadvantages has been to encapsulate prills of urea with less-soluble chemicals. These coatings permit the gradual release of urea in a controlled fashion, allowing for less-frequent applications.


Sulfur-coated urea

Sulfur-coated urea, or SCU, fertilizers release nitrogen via water penetration through cracks and micropores in the coating. Once water penetrates through the coating, nitrogen release is rapid. The particles of fertilizer may in turn be sealed with
wax Waxes are a diverse class of organic compounds that are lipophilic, malleable solids near ambient temperatures. They include higher alkanes and lipids, typically with melting points above about 40 °C (104 °F), melting to giv ...
to slow release further still, making microbial degradation necessary to permit water penetration. The size of fertilizer particles may also be varied in order to vary the time at which nitrogen release occurs. Sulfur-coated products typically range from 32% to 41% elemental nitrogen by weight. The sulfur coating process was originally developed by the
Tennessee Valley Authority The Tennessee Valley Authority (TVA) is a federally owned electric utility corporation in the United States. TVA's service area covers all of Tennessee, portions of Alabama, Mississippi, and Kentucky, and small areas of Georgia, North Carolina ...
. Sulfur-coated urea products can only be applied in granular form, and thus cannot be applied via liquid fertilization methods. It is not uncommon to find empty sulfur husks in turf once the nitrogen is released. Another disadvantage has to do with the relatively large particle size of sulfur-coated urea fertilizers, which makes their use on closely mown surfaces like
putting green A golf course is the grounds on which the sport of golf is played. It consists of a series of holes, each consisting of a tee box, a fairway, the rough and other hazards, and a green with a cylindrical hole in the ground, known as a "cup". Th ...
s impractical. However, more recently, materials with smaller particle sizes have been developed, permitting the use of sulfur-coated ureas on putting greens.


Polymer-coated urea

Polymer-coated urea, also called plastic-coated urea, or PCU, fertilizers can permit a more precise rate of nitrogen release than sulfur-coated urea products. It's possible to produce polymer-coated products where the nitrogen release can be delayed for 10 months after application. The primary disadvantage of polymer-coated urea products is their relatively high cost compared to sulfur-coated urea.


Combination products

Products that use a combination of sulfur-coating and polymer-coating also exist. Typically, these products consist of urea, coated with a layer of sulfur, which is in turn coated with a layer of polymer. Each coating layer is generally less than the normal thickness for the individual processes. These products are generally used as less-expensive alternatives to purely plastic-coated products, while still providing precise nitrogen release characteristics.


See also

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Labeling of fertilizer Many countries have standardized the labeling of fertilizers to indicate their contents of major nutrients. The most common labeling convention, the NPK or N-P-K label, shows the amounts of the chemical elements nitrogen, phosphorus, and potassiu ...
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Turf management Turf management or pitchcare describes the work needed to keep a sporting pitch ready for use. This article looks at the various types of sporting pitches and the type of challenges which they present. The skills needed vary considerably depende ...
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Urea-formaldehyde Urea-formaldehyde (UF), also known as urea-methanal, so named for its common synthesis pathway and overall structure, is a nontransparent thermosetting resin or polymer. It is produced from urea and formaldehyde. These resins are used in adhesive ...


References

{{reflist Fertilizers Tennessee Valley Authority