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Coal slurry is a mixture of solids (mined
coal Coal is a combustible black or brownish-black sedimentary rock, formed as rock strata called coal seams. Coal is mostly carbon with variable amounts of other elements, chiefly hydrogen, sulfur, oxygen, and nitrogen. Coal is formed when dea ...
or coal waste) and liquids (water or organic) produced by a
coal preparation plant 300px, A coal "washer" in Eastern Kentucky A modern coal breaker in Mahanoy City, Pennsylvania combines washing, crushing, grading, sorting, stockpiling, and shipping in one facility built into a stockpile of anthracite coal below a mountain top ...
.


Preparation

To transform the coal ash into a
slurry A slurry is a mixture of denser solids suspended in liquid, usually water. The most common use of slurry is as a means of transporting solids or separating minerals, the liquid being a carrier that is pumped on a device such as a centrifugal pu ...
, coal is separated from non-combustible components and can be fractionated by particle size as well. Coal slurry can be transferred by pipeline or with specialized pumps such as a
progressive cavity pump Progressive may refer to: Politics * Progressivism, a political philosophy in support of social reform ** Progressivism in the United States, the political philosophy in the American context * Progressive realism, an American foreign policy pa ...
to pump the highly abrasive, corrosive and viscous coal slurry. More than 7 billion tons of coal are mined per year (2010), using approximately 200 litres of water per ton. However, the amount of water required hinges on the surface characteristics of the coal being used. Most coal slurries require the addition of a
surfactant Surfactants are chemical compounds that decrease the surface tension between two liquids, between a gas and a liquid, or interfacial tension between a liquid and a solid. Surfactants may act as detergents, wetting agents, emulsifiers, foaming ...
to reduce the viscosity, ergo reduce the stress on pipelines and pumps. Recent studies have employed new methods of slurry preparation, like using ultrasonic irradiation and a mixture of natural and synthetic surfactants to improve the stability and
rheological Rheology (; ) is the study of the flow of matter, primarily in a fluid (liquid or gas) state, but also as "soft solids" or solids under conditions in which they respond with plastic flow rather than deforming elastically in response to an appli ...
properties of coal slurry.


Environmental concerns

Ideally, coal slurry consists only of crushed
coal Coal is a combustible black or brownish-black sedimentary rock, formed as rock strata called coal seams. Coal is mostly carbon with variable amounts of other elements, chiefly hydrogen, sulfur, oxygen, and nitrogen. Coal is formed when dea ...
and water, which can be efficiently separated. In practice, the separation is significantly costly due to the large amounts of water needed and wastewater generated by the process. Furthermore, the slurry consists also of very fine coal dust that results in a waste called blackwater. As blackwater cannot be purified by a
water treatment plant Water treatment is any process that improves the quality of water to make it appropriate for a specific end-use. The end use may be drinking, industrial water supply, irrigation, river flow maintenance, water recreation or many other uses, includ ...
, it is stored in large impoundment ponds. Such ponds are susceptible to disastrous releases, such as the Buffalo Creek flood of 1972 or the
Martin County coal slurry spill The Martin County coal slurry spill was a mining accident that occurred after midnight on October 11, 2000, when the bottom of a coal slurry impoundment owned by Massey Energy in Martin County, Kentucky, broke into an abandoned underground mi ...
of 2000, which released over 250 million gallons of coal slurry. Coal slurry can contain hazardous chemicals such as arsenic and mercury and can kill aquatic wildlife, as was the case in the Martin County spill. This impounded liquid waste can sometimes total billions of gallons"Coal Sludge Impoundments, West Virginia."
NASA. NASA, 18 Mar. 2006. Retrieved 10 Apr. 2019. in a single facility.


See also

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Coal-water slurry fuel Coal-water slurry fuel is a combustible mixture of fine coal particles suspended in water. It can be used to power boilers, gas turbines, diesel engines and heating and power stations. Characteristics A coal-water slurry fuel is defined by a num ...
*
Pulverized coal Coal dust is a fine powdered form of which is created by the crushing, grinding, or pulverizing of coal. Because of the brittle nature of coal, coal dust can be created during mining, transportation, or by mechanically handling coal. It is a form ...
*
Sludge (film) ''Sludge'' is a 2005 documentary film by Appalshop filmmaker Robert Salyer chronicling the Martin County Sludge Spill that was an accident that occurred after midnight on October 11, 2000 when a coal sludge impoundment in Martin County, Kentuc ...
*
Tailings dam A tailings dam is typically an earth-fill embankment dam used to store byproducts of mining operations after separating the ore from the gangue. Tailings can be liquid, solid, or a slurry of fine particles, and are usually highly toxic and po ...


References


External links

{{coal Coal mining Waste Environmental impact of the coal industry Water pollution Energy accidents and incidents