A cement accelerator is an admixture for the use in
concrete
Concrete is a composite material composed of fine and coarse aggregate bonded together with a fluid cement (cement paste) that hardens (cures) over time. Concrete is the second-most-used substance in the world after water, and is the most wid ...
,
mortar, rendering or screeds. The addition of an accelerator speeds the setting time and thus
cure time starts earlier.
[Justnes, H. (2000): Accelerator Blends for Portland Cement. Proceedings of Cement and Concrete Technology in the 2000s, September 6–10, 2000, Istanbul, Turkey, Vol. 1, pp. 433-442] This allows concrete to be placed in winter with reduced risk of frost damage.
[ACI 306R-88: Cold Weather Concreting. ] Concrete is damaged if it does not reach a strength of before freezing.
Typical chemicals used for acceleration today are
calcium nitrate
Calcium nitrate, also called ''Norgessalpeter'' (Norwegian salpeter), is an inorganic compound with the formula Ca(NO3)2(H2O)x. The anhydrous compound, which is rarely encountered, absorbs moisture from the air to give the tetrahydrate. Both anhyd ...
(Ca(NO
3)
2),
calcium nitrite (Ca(NO
2)
2),
calcium formate (Ca(HCOO)
2) and aluminium compounds.
Calcium chloride
Calcium chloride is an inorganic compound, a salt with the chemical formula . It is a white crystalline solid at room temperature, and it is highly soluble in water. It can be created by neutralising hydrochloric acid with calcium hydroxide.
Ca ...
(CaCl
2) is the most efficient and least expensive accelerator and was formerly very popular. However,
chloride
The chloride ion is the anion (negatively charged ion) Cl−. It is formed when the element chlorine (a halogen) gains an electron or when a compound such as hydrogen chloride is dissolved in water or other polar solvents. Chloride sa ...
anions are very corrosive for the steel of the
reinforcement bar
Rebar (short for reinforcing bar), known when massed as reinforcing steel or reinforcement steel, is a steel bar used as a tension device in reinforced concrete and reinforced masonry structures to strengthen and aid the concrete under tension ...
s (rebars) so its use is no longer recommended
[Cement Admixtures Association: Admixture Sheet – ATS 4: Accelerating admixtures, ] and in many countries actually prohibited. This ''de facto'' caution comes from the fact that
chloride
The chloride ion is the anion (negatively charged ion) Cl−. It is formed when the element chlorine (a halogen) gains an electron or when a compound such as hydrogen chloride is dissolved in water or other polar solvents. Chloride sa ...
anions cause severe
pitting corrosion
Pitting corrosion, or pitting, is a form of extremely localized corrosion that leads to the random creation of small holes in metal. The driving power for pitting corrosion is the depassivation of a small area, which becomes anodic (oxidation re ...
of steel rebars. As the
local corrosion of a rebar can lead to its rupture, it can compromise the tensile strength of reinforced concrete and so the structural stability of an edifice.
Thiocyanate
Thiocyanate (also known as rhodanide) is the anion . It is the conjugate base of thiocyanic acid. Common derivatives include the colourless salts potassium thiocyanate and sodium thiocyanate. Mercury(II) thiocyanate was formerly used in pyr ...
compounds can also corrode reinforcing but are safe at recommended dosage levels. Sodium compounds
might compromise the long term compressive strength
[Volset, D. (2010). The use of antifreeze agents. http://www.mapei.com/public/NO/linedocument/the_use_of_anti-freeze_agents.pdf] if used with alkali-reactive aggregates.
Novel alternatives include cement based upon
calcium sulphoaluminate (CSA), which sets within 20 minutes, and develops sufficient rapid strength that an airport
runway
According to the International Civil Aviation Organization (ICAO), a runway is a "defined rectangular area on a land aerodrome prepared for the landing and takeoff of aircraft". Runways may be a man-made surface (often asphalt, concre ...
can be repaired in a six-hour window, and be able to withstand aircraft use at the end of that time, as well as in
tunnel
A tunnel is an underground passageway, dug through surrounding soil, earth or rock, and enclosed except for the entrance and exit, commonly at each end. A pipeline is not a tunnel, though some recent tunnels have used immersed tube cons ...
s and underground, where water and time limitations require extremely fast strength and setting.
References
Concrete
Concrete admixtures
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