Braking choppers, sometimes also referred to as braking units, are used in the DC

voltage Voltage, also known as electric pressure, electric tension, or (electric) potential difference, is the difference in electric potential between two points. In a static electric field, it corresponds to the work needed per unit of charge to m ...

intermediate circuits of

frequency converters A frequency changer or frequency converter is an Electronics, electronic or electromechanical device that converts alternating current (Alternating current, AC) of one frequency to alternating current of another frequency. The device may also cha ...

to control

when the load feeds energy back to the intermediate circuit. This arises, for example, when a magnetized

motor An engine or motor is a machine designed to convert one or more forms of energy into mechanical energy. Available energy sources include potential energy (e.g. energy of the Earth's gravitational field as exploited in hydroelectric power g ...

is being rotated by an overhauling load and so functions as a

generator Generator may refer to: * Signal generator, electronic devices that generate repeating or non-repeating electronic signals * Electric generator, a device that converts mechanical energy to electrical energy. * Generator (circuit theory), an eleme ...

feeding power to the DC voltage intermediate circuit.R. Krishnan, 2001 "Electric Motor Drives: Modeling, Analysis, and Control", Prentice Hall They are an application of the chopper principle, using the on-off control of a switching device.

Operation

A braking chopper is an electrical switch that limits the DC bus

by switching the braking energy to a

resistor A resistor is a passive two-terminal electrical component that implements electrical resistance as a circuit element. In electronic circuits, resistors are used to reduce current flow, adjust signal levels, to divide voltages, bias active el ...

where the braking energy is converted to heat. Braking choppers are automatically activated when the actual DC bus voltage exceeds a specified level depending on the nominal voltage of the

variable-frequency drive A variable-frequency drive (VFD) is a type of motor drive used in electro-mechanical drive systems to control AC motor speed and torque by varying motor input frequency and, depending on topology, to control associated voltage or current variat ...

Benefits

* Simple electrical construction and well-known technology * Low fundamental investment for chopper and resistor * The chopper works even if AC supply is lost. Braking during main power loss may be required. E.g. in

elevator An elevator or lift is a wire rope, cable-assisted, hydraulic cylinder-assisted, or roller-track assisted machine that vertically transports people or freight between floors, levels, or deck (building), decks of a building, watercraft, ...

or other safety related applications.

Drawbacks

* The braking energy is wasted if the heated air can not be used * The braking chopper and resistors require additional space * May require extra investments in the cooling and heat recovery system * Braking choppers are typically dimensioned for a certain cycle, e.g. 100%

power Power most often refers to: * Power (physics), meaning "rate of doing work" ** Engine power, the power put out by an engine ** Electric power * Power (social and political), the ability to influence people or events ** Abusive power Power may a ...

1/10 minutes, long braking times require more accurate dimensioning of the braking chopper * Increased risk of fire due to hot resistor and possible dust and chemical components in the ambient air space * The increased DC bus voltage level during braking causes additional voltage stress on motor insulation

Applications

Braking choppers are inappropriate when: * The braking cycle is needed only occasionally * The amount of braking energy with respect to motoring energy is extremely small * The ambient air includes substantial amounts of dust or other potentially combustible, explosive or metallic components Braking choppers are appropriate when: * The braking is continuous or regularly repeated * The total amount of braking energy is high in respect to the motoring energy needed * The instantaneous braking power is high, e.g. several hundred kW for several minutes * Braking operation is needed during main power loss

Flux braking

Flux Flux describes any effect that appears to pass or travel (whether it actually moves or not) through a surface or substance. Flux is a concept in applied mathematics and vector calculus which has many applications to physics. For transport ph ...

braking is another method, based on

losses, for handling an overrunning load. When braking in the drive system is needed, the motor flux and thus also the magnetizing

current Currents, Current or The Current may refer to: Science and technology * Current (fluid), the flow of a liquid or a gas ** Air current, a flow of air ** Ocean current, a current in the ocean *** Rip current, a kind of water current ** Current (stre ...

component used in the motor are increased. The control of flux can be easily achieved through the

direct torque control Direct torque control (DTC) is one method used in variable-frequency drives to control the torque (and thus finally the speed) of three-phase electric motor, AC electric motors. This involves Calculation, calculating an estimate of the motor's magn ...

principle. With DTC the

inverter A power inverter, inverter or invertor is a power electronic device or circuitry that changes direct current (DC) to alternating current (AC). The resulting AC frequency obtained depends on the particular device employed. Inverters do the opp ...

is directly controlled to achieve the desired torque and flux for the motor. During flux braking the motor is under DTC control which guarantees that braking can be made according to the specified speed ramp. This is very different from the

DC injection braking DC injection braking is a method of slowing AC motor, AC electric motors. Direct current, Direct Current is injected into the winding of the AC motor after the AC voltage is disconnected, providing braking force to the rotor. Applications of DC ...

typically used in drives. In the DC injection method DC current is injected to the motor so that control of the motor flux is lost during braking. The flux braking method based on DTC enables the motor to shift quickly from braking to motoring power when requested. In flux braking the increased current means increased losses inside the motor. The braking power is therefore also increased although the braking power delivered to the frequency converter is not increased. The increased current generates increased losses in motor resistances. The higher the resistance value the higher the braking energy dissipation inside the motor. Typically, in low power motors(below 5 kW) the resistance value of the motor is relatively large in respect to the nominal current of the motor. The higher the power or the voltage of the motor the less the resistance value of the motor in respect to motor current. In other words, flux braking is most effective in a low power motor.

References