A blowoff valve (also called dump valve or compressor bypass valve) is a pressure release system present in most petrol
turbocharged engines. Blowoff valves are used to reduce pressure in the intake system as the throttle is closed, thus preventing
compressor surge A compressor stall is a local disruption of the airflow in the compressor of a gas turbine or turbocharger. A stall that results in the complete disruption of the airflow through the compressor is referred to as a compressor surge. The severity of t ...
.
Design
A key function of blowoff valves is to prevent
compressor surge A compressor stall is a local disruption of the airflow in the compressor of a gas turbine or turbocharger. A stall that results in the complete disruption of the airflow through the compressor is referred to as a compressor surge. The severity of t ...
, a phenomenon that would otherwise occur as the throttle is closed in a turbocharged engine. If the turbocharger's compressor wheel is spinning at high speed when the
throttle
A throttle is the mechanism by which fluid flow is managed by constriction or obstruction.
An engine's power can be increased or decreased by the restriction of inlet gases (by the use of a throttle), but usually decreased. The term ''throttle'' ...
is suddenly closed (such as during a gear change), the flow reduces beyond the surge line of the compressor. At this point the change in pressure across the compressor reduces, leading to a collapse in flow and possibly even flow reversal and a collapse in plenum pressure.
As the compressor is still spinning at high speed, once the flow has reduced sufficiently, the change in pressure across the compressor begins to rise and flow is re-established into the plenum.
This rapid cycle of pressurisation and depressurisation repeats until the compressor has slowed sufficiently or the throttle is re-opened. The sound produced by compressor surge is called
turbo flutter
In an internal combustion engine, a turbocharger (often called a turbo) is a forced induction device that is powered by the flow of exhaust gases. It uses this energy to compress the intake gas, forcing more air into the engine in order to pro ...
and the repeated, high speed cycling will cause a cyclic torque on the compressor and may lead to increased stresses on the bearings and compressor impeller.
A blowoff valve is designed to release pressure in the intake system when the throttle is closed. A "recirculating" type blowoff valve release the pressurised air back into the non-pressurized section of the intake (i.e. upstream of the turbocharger), while an "atmospheric venting" type blowoff valve dumps the air directly into the atmosphere.
Operation
A vacuum hose connected to the
intake manifold
In automotive engineering, an inlet manifold or intake manifold (in American English) is the part of an engine that supplies the fuel/ air mixture to the cylinders. The word ''manifold'' comes from the Old English word ''manigfeald'' (from the ...
downstream of the
throttle
A throttle is the mechanism by which fluid flow is managed by constriction or obstruction.
An engine's power can be increased or decreased by the restriction of inlet gases (by the use of a throttle), but usually decreased. The term ''throttle'' ...
provides a reference pressure for the blowoff valve.
When the throttle is open, the air pressure on both sides of the blowoff valve's piston is equal, therefore the spring holds the valve closed. As the throttle closes, the pressure in the intake manifold drops below the pressure upstream of the throttle, which causes the valve to open. This allows the excess pressure from the turbocharger to be released into either the atmosphere or the intake manifold.
Intake air metering
In the case where an
airflow sensor is present upstream from the blowoff valve and the blowoff valve vents to atmosphere, the fuel injection system is unaware that some of the intake air has been vented instead of going into the cylinders. This volume of vented air is no longer relevant to the engine, however it is still included in the calculations for the required amount of fuel, which causes excess fuel to be injected and therefore the engine briefly operates with a fuel-rich mixture after each blowoff valve actuation. Effects of this rich running can include fouling the
spark plugs, damaging the
catalytic converter
A catalytic converter is an vehicle emissions control, exhaust emission control device that converts toxic gases and pollutants in exhaust gas from an internal combustion engine into less-toxic pollutants by catalysis, catalyzing a redox chemic ...
, stalling and hesitation when the throttle is opened.
One method to avoid this issue is by locating the airflow sensor downstream of the blowoff valve (known as a ''blow-through'' setup, as opposed to the traditional ''draw-through'' setup). By using a blow-through method, the MAF won't be affected by the blowoff valve opening, since the pressure is vented before the air reaches the MAF.
Other solutions include using a blowoff valve that recirculates the air back into the intake or using a
manifold absolute pressure
The manifold absolute pressure sensor (MAP sensor) is one of the sensors used in an internal combustion engine's electronic control system.
Engines that use a MAP sensor are typically fuel injected. The manifold absolute pressure sensor provid ...
sensor (instead of an airflow sensor) to determine the amount of fuel required.
See also
*
Wastegate
A wastegate is a valve that controls the flow of exhaust gases to the turbine wheel in a turbocharged engine system.Robson, D. (2018). Aircraft General Knowledge. Aviation Theory Centre Pty Ltd. .
Diversion of exhaust gases regulates the turbine ...
*
Relief valve
A relief valve or pressure relief valve (PRV) is a type of safety valve used to control or limit the pressure in a system; pressure might otherwise build up and create a process upset, instrument or equipment failure, or fire. The pressure is re ...
*
Water hammer
Hydraulic shock (colloquial: water hammer; fluid hammer) is a pressure surge or wave caused when a fluid in motion, usually a liquid but sometimes also a gas is forced to stop or change direction suddenly; a momentum change. This phenomenon com ...
References
Further reading
* Allard, Alan. Turbocharging and Supercharging. Cambridge, England: Patrick Stevens Limited, 1982.
* Gorla, Rama, and Khan, Aijaz. Turbomachinery Design and Theory. New York, New York: Marcel Dekker, 2003.
* Society of Automotive Engineers. Turbochargers and Turbocharged Engines. Warrendale, PA, 1979.
* Watson, N, and Janota, N. Turbocharging the Internal Combustion Engine. London, England: Macmillan Press Ltd, 1982.
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