Bookbinding

Bookbinding is the process of physically assembling a book of codex format from an ordered stack of ''signatures'', sheets of paper folded together into sections that are bound, along one edge, with a thick needle and strong thread. Cheaper, but less permanent, methods for binding books include loose-leaf rings, individual screw-posts (binding posts), twin loop spine coils, plastic spiral coils, and plastic spine combs. For protection, the bound stack of signatures is wrapped in a flexible cover or is attached to stiffened boards. Finally, an attractive cover is placed onto the boards, which includes the publisher's information, and artistic decorations.

The trade of binding books is in two parts; (i) stationery binding ( vellum binding) for books intended for handwritten entries, such as accounting ledgers, business journals, blank-page books, and guest logbooks, and notebooks, manifold books, day books, diaries, and portfolios. (ii) letterpress printing and binding deals with making books intended for reading, which comprises library binding and fine binding, edition binding and publisher's bindings.

Overview

Bookbinding is a specialized trade that relies upon basic operations of measuring, cutting, and gluing. A finished book requires many operations to complete, usually determined by the materials and the specific design of the book. Bookbinding combines skills from the trades of paper making, textile and leather-working crafts, model making, and graphic design in order to create the structures of a book, i.e. design and cut pages, assemble pages into signatures, et cetera. The trade of bookbinding is both an artistic craft and a mechanized industrial process, yet each type of bookbinding always resolves three problems in making a book: (i) how to bind the signatures into a book block; (ii) how to cover and protect the bound signatures; and (iii) how to label and decorate the book covers that protect the pages.

History

Origins of the book

Writers in the Hellenistic-Roman culture wrote longer texts as scrolls; these were stored in boxes or shelving with small cubbyholes, similar to a modern winerack. Court records and notes were written on wax tablets, while important documents were written on papyrus or parchment. The modern English word "book" comes from the Proto-Germanic ''*bokiz'', referring to the beechwood on which early written works were recorded.

The book was not needed in ancient times, as many early Greek texts—scrolls—were 30 pages long, which were customarily folded accordion-fashion to fit into the hand. Roman works were often longer, running to hundreds of pages. The Ancient Greek word for book was , meaning "to cut". The Egyptian Book of the Dead was a massive 200 pages long and was used in funerary services for the deceased. Torah scrolls, editions of first five books of the Old Testament, known as the Israelite (or Hebrew) Bible, were—and still are—also held in special holders when read.

Scrolls can be rolled in one of two ways. The first method is to wrap the scroll around a single core, similar to a modern roll of paper towels. While simple to construct, a single core scroll has a major disadvantage: in order to read text at the end of the scroll, the entire scroll must be unwound. This is partially overcome in the second method, which is to wrap the scroll around two cores, as in a Torah. With a double scroll, the text can be accessed from both beginning and end, and the portions of the scroll not being read can remain wound. This still leaves the scroll a sequential-access medium: to reach a given page, one generally has to unroll and re-roll many other pages.

Early book formats

In addition to the scroll, wax tablets were commonly used in Antiquity as a writing surface. Diptychs and later polyptych formats were often hinged together along one edge, analogous to the spine of modern books, as well as a folding concertina format. Such a set of simple wooden boards sewn together was called by the Romans a codex (pl. codices)—from the Latin word , meaning "the trunk" of a tree, around the first century AD. Two ancient polyptychs, a pentaptych and octoptych, excavated at Herculaneum employed a unique connecting system that presages later sewing on thongs or cords.

At the turn of the first century, a kind of folded parchment notebook called in Latin, became commonly used for writing throughout the Roman Empire. This term was used by both the pagan Roman poet Martial and Christian apostle Saint Paul. Martial used the term with reference to gifts of literature exchanged by Romans during the festival of Saturnalia. According to T. C. Skeat, "in at least three cases and probably in all, in the form of codices" and he theorized that this form of notebook was invented in Rome and then "must have spread rapidly to the Near East". In his discussion of one of the earliest pagan parchment codices to survive from Oxyrhynchus in Egypt, Eric Turner seems to challenge Skeat's notion when stating "its mere existence is evidence that this book form had a prehistory" and that "early experiments with this book form may well have taken place outside of Egypt".

Early intact codices were discovered at Nag Hammadi in Egypt. Consisting of primarily Gnostic texts in Coptic, the books were mostly written on papyrus, and while many are single-quire, a few are multi-quire. Codices were a significant improvement over papyrus or vellum scrolls in that they were easier to handle. However, despite allowing writing on both sides of the leaves, they were still foliated—numbered on the leaves, like the Indian books. The idea spread quickly through the early churches, and the word "Bible" comes from the town where the Byzantine monks established their first scriptorium, Byblos, in modern Lebanon. The idea of numbering each side of the page—Latin , "to fasten"—appeared when the text of the individual testaments of the Bible were combined and text had to be searched through more quickly. This book format became the preferred way of preserving manuscript or printed material.

Development

The codex-style book, using sheets of either papyrus or vellum (before the spread of Chinese papermaking outside of Imperial China), was invented in the Roman Empire during the 1st century AD. First described by the poet Martial from Roman Spain, it largely replaced earlier writing mediums such as wax tablets and scrolls by the year 300 AD."Codex" in '' The Oxford Dictionary of Byzantium'', Oxford University Press, New York & Oxford, 1991, p. 473. By the 6th century AD, the scroll and wax tablet had been completely replaced by the codex in the Western world.

Western books from the fifth century onwards were bound between hard covers, with pages made from parchment folded and sewn onto strong cords or ligaments that were attached to wooden boards and covered with leather. Since early books were exclusively handwritten on handmade materials, sizes and styles varied considerably, and there was no standard of uniformity. Early and medieval codices were bound with flat spines, and it was not until the fifteenth century that books began to have the rounded spines associated with hardcovers today. Because the vellum of early books would react to humidity by swelling, causing the book to take on a characteristic wedge shape, the wooden covers of medieval books were often secured with straps or clasps. These straps, along with metal bosses on the book's covers to keep it raised off the surface that it rests on, are collectively known as furniture.

The earliest surviving European bookbinding is the St Cuthbert Gospel of about 700, in red goatskin, now in the British Library, whose decoration includes raised patterns and coloured tooled designs. Very grand manuscripts for liturgical rather than library use had covers in metalwork called treasure bindings, often studded with gems and incorporating ivory relief panels or enamel elements. Very few of these have survived intact, as they have been broken up for their precious materials, but a fair number of the ivory panels have survived, as they were hard to recycle; the divided panels from the Codex Aureus of Lorsch are among the most notable. The 8th century Vienna Coronation Gospels were given a new gold relief cover in about 1500, and the Lindau Gospels (now Morgan Library, New York) have their original cover from around 800.

Luxury medieval books for the library had leather covers decorated, often all over, with tooling (incised lines or patterns), blind stamps, and often small metal pieces of furniture. Medieval stamps showed animals and figures as well as the vegetal and geometric designs that would later dominate book cover decoration. Until the end of the period books were not usually stood up on shelves in the modern way. The most functional books were bound in plain white vellum over boards, and had a brief title hand-written on the spine. Techniques for fixing gold leaf under the tooling and stamps were imported from the Islamic world in the 15th century, and thereafter the gold-tooled leather binding has remained the conventional choice for high quality bindings for collectors, though cheaper bindings that only used gold for the title on the spine, or not at all, were always more common. Although the arrival of the printed book vastly increased the number of books produced in Europe, it did not in itself change the various styles of binding used, except that vellum became much less used.

Introduction of paper

Although early, coarse hempen paper had existed in China during the Western Han period (202 BC – 9 AD), the Eastern-Han Chinese court eunuch Cai Lun (ca. 50 – 121 AD) introduced the first significant improvement and standardization of papermaking by adding essential new materials into its composition.

Bookbinding in medieval China replaced traditional Chinese writing supports such as bamboo and wooden slips, as well as silk and paper scrolls. The evolution of the codex in China began with folded-leaf pamphlets in the 9th century AD, during the late Tang dynasty (618–907), improved by the 'butterfly' bindings of the Song dynasty (960–1279), the wrapped back binding of the Yuan dynasty (1271–1368), the stitched binding of the Ming (1368–1644) and Qing dynasties (1644–1912), and finally the adoption of Western-style bookbinding in the 20th century (coupled with the European printing press that replaced traditional Chinese printing methods). The initial phase of this evolution, the accordion-folded palm-leaf-style book, most likely came from India and was introduced to China via Buddhist missionaries and scriptures.

With the arrival (from the East) of rag paper manufacturing in Europe in the late Middle Ages and the use of the printing press beginning in the mid-15th century, bookbinding began to standardize somewhat, but page sizes still varied considerably.. Paper leaves also meant that heavy wooden boards and metal furniture were no longer necessary to keep books closed, allowing for much lighter pasteboard covers. The practice of rounding and backing the spines of books to create a solid, smooth surface and "shoulders" supporting the textblock against its covers facilitated the upright storage of books and titling on spine. This became common practice by the close of the 16th century but was consistently practiced in Rome as early as the 1520s.

In the early sixteenth century, the Italian printer Aldus Manutius realized that personal books would need to fit in saddle bags and thus produced books in the smaller formats of ''quartos'' (one-quarter-size pages) and '' octavos'' (one-eighth-size pages).

Leipzig, a prominent centre of the German book-trade, in 1739 had 20 bookshops, 15 printing establishments, 22 book-binders and three type-foundries in a population of 28,000 people.

In the German book-distribution system of the late 18th and early 19th centuries, the end-user buyers of books "generally made separate arrangements with either the publisher or a bookbinder to have printed sheets bound according to their wishes and their budget".

The reduced cost of books facilitated cheap lightweight Bibles, made from tissue-thin oxford paper, with floppy covers, that resembled the early Arabic Qurans, enabling missionaries to take portable books with them around the world, and modern wood glues enabled the addition of paperback covers to simple glue bindings.

Forms of book binding

The history of book-binding methods features:

* Coptic binding: a method of sewing leaves/pages together
* Ethiopian binding
* Long-stitch bookbinding
* Islamic bookcover features a with a flap on the back cover that encloses the front when the book is closed.
* Wooden-board binding
* Limp vellum binding
* Calf binding ("leather-bound")
* Paper case binding
* In-board cloth binding
* Cased cloth binding
* Embroidered binding
* Bradel binding
* Traditional Chinese and Korean bookbinding and Japanese stab binding
* Girdle binding
* Anthropodermic bibliopegy (rare) bookbinding in human skin.
* Secret Belgian binding (or "criss-cross binding"), invented in 1986.

Modern commercial binding

There are various commercial techniques in use today. Today, most commercially produced books belong to one of four categories:

Hardcover binding

A hardcover, hardbound or hardback book has rigid covers and is stitched in the spine. Looking from the top of the spine, the book can be seen to consist of a number of signatures bound together. When the book is opened in the middle of a signature, the binding threads are visible. Signatures of hardcover books are typically octavo (a single sheet folded three times), though they may also be folio, quarto, or 16mo (see Book size). Unusually large and heavy books are sometimes bound with wire.

Until the mid-20th century, covers of mass-produced books were laid with cloth, but from that period onward, most publishers adopted clothette, a kind of textured paper which vaguely resembles cloth but is easily differentiated on close inspection. Most cloth-bound books are now half-and-half covers with cloth covering only the spine. In that case, the cover has a paper overlap. The covers of modern hardback books are made of thick cardboard.

Some books that appeared in the mid-20th century signature-bound appear in reprinted editions in glued-together editions. Copies of such books stitched together in their original format are often difficult to find, and are much sought after for both aesthetic and practical reasons.

A variation of the hardcover which is more durable is the calf-binding, where the cover is either half or fully clad in leather, usually from a calf. This is also called full-bound or, simply, leather bound.

Library binding refers to the hardcover binding of books intended for the rigors of library use and are largely serials and paperback publications. Though many publishers have started to provide "library binding" editions, many libraries elect to purchase paperbacks and have them rebound in hard covers for longer life.

Methods

There are a number of methods used to bind hardcover books. Those still in use include:
# Case binding is the most common type of hardcover binding for books. The pages are arranged in signatures and glued together into a " textblock." The textblock is then attached to the cover or "case" which is made of cardboard covered with paper, cloth, vinyl or leather. This is also known as cloth binding, or edition binding.
# Oversewing, where the signatures of the book start off as loose pages which are then clamped together. Small vertical holes are punched through the far left-hand edge of each signature, and then the signatures are sewn together with lock-stitches to form the text block. Oversewing is a very strong method of binding and can be done on books up to five inches thick. However, the margins of oversewn books are reduced and the pages will not lie flat when opened.
# Sewing through the fold (also called Smyth Sewing), where the signatures of the book are folded and stitched through the fold, has been called the "gold standard" for binding. The signatures are then sewn and glued together at the spine to form a text block. In contrast to oversewing, through-the-fold books have wide margins and can open completely flat. Pages cannot fall out unless they are ripped. Many varieties of sewing stitches exist, from basic links to the often used Kettle Stitch. While Western books are generally sewn through punched holes or sawed notches along the fold, some Asian bindings, such as the Retchoso or Butterfly Stitch of Japan, use small slits instead of punched holes.
# Double-fan adhesive binding starts off with two signatures of loose pages, which are run over a roller—"fanning" the pages—to apply a thin layer of glue to each page edge. Then the two signatures are perfectly aligned to form a text block, and glue edges of the text block are attached to a piece of cloth lining to form the spine. Double-fan adhesive bound books can open completely flat and have a wide margin. However, certain types of paper do not hold adhesive well, and, with wear and tear, the pages can come loose.

Punch and bind

Different types of the ''punch and bind'' binding include:
# Double wire, twin loop, or Wire-O binding is a type of binding that is used for books that will be viewed or read in an office or home type environment. The binding involves the use of a "C" shaped wire spine that is squeezed into a round shape using a wire closing device. Double wire binding allows books to have smooth crossover and is affordable in many colors. This binding is great for annual reports, owners' manuals and software manuals. Wire bound books are made of individual sheets, each punched with a line of round or square holes on the binding edge.
This type of binding uses either a 3:1 pitch hole pattern with three holes per inch or a 2:1 pitch hole pattern with two holes per inch. The three to one hole pattern is used for smaller books that are up to 9/16" in diameter while the 2:1 pattern is normally used for thicker books as the holes are slightly bigger to accommodate slightly thicker, stronger wire. Once punched, the back cover is then placed on to the front cover ready for the wire binding elements (double loop wire) to be inserted. The wire is then placed through the holes. The next step involves the binder holding the book by its pages and inserting the wire into a "closer" which is basically a vise that crimps the wire closed and into its round shape. The back page can then be turned back to its correct position, thus hiding the spine of the book.
# Comb binding uses a 9/16" pitch rectangular hole pattern punched near the bound edge. A curled plastic "comb" is fed through the slits to hold the sheets together. Comb binding allows a book to be disassembled and reassembled by hand without damage. Comb supplies are typically available in a wide range of colors and diameters. The supplies themselves can be re-used or recycled. In the United States, comb binding is often referred to as 19-ring binding because it uses a total of 19 holes along the 11-inch side of a sheet of paper.
# VeloBind is used to permanently rivet pages together using a plastic strip on the front and back of the document. Sheets for the document are punched with a line of holes near the bound edge. A series of pins attached to a plastic strip called a Comb feeds through the holes to the other side and then goes through another plastic strip called the receiving strip. The excess portion of the pins is cut off and the plastic heat-sealed to create a relatively flat bind method. VeloBind provides a more permanent bind than comb-binding, but is primarily used for business and legal presentations and small publications.
# Spiral binding i