![Tie-rod](https://upload.wikimedia.org/wikipedia/commons/9/93/Tie-rod.JPG)
In an
automobile
A car or automobile is a motor vehicle with wheels. Most definitions of ''cars'' say that they run primarily on roads, seat one to eight people, have four wheels, and mainly transport people instead of goods.
The year 1886 is regarde ...
, ball joints are
spherical bearings that connect the
control arm
In automotive suspension, a control arm, also known as an A-arm, is a hinged suspension link between the chassis and the suspension upright or hub that carries the wheel. In simple terms, it governs a wheel's vertical travel, allowing it to move ...
s to the
steering knuckle
300px, Double Wishbone Suspension
In automotive suspension, a steering knuckle or upright is that part which contains the wheel hub or spindle, and attaches to the suspension and steering components. The terms ''spindle'' and ''hub'' are someti ...
s, and are used on virtually every
automobile
A car or automobile is a motor vehicle with wheels. Most definitions of ''cars'' say that they run primarily on roads, seat one to eight people, have four wheels, and mainly transport people instead of goods.
The year 1886 is regarde ...
made.
They
bionic
Bionics or biologically inspired engineering is the application of biological methods and systems found in nature to the study and design of engineering systems and modern technology.
The word ''bionic'', coined by Jack E. Steele in August 1 ...
ally resemble the
ball-and-socket joint
The ball-and-socket joint (or spheroid joint) is a type of synovial joint in which the ball-shaped surface of one rounded bone fits into the cup-like depression of another bone. The distal bone is capable of motion around an indefinite number of ...
s found in most
tetrapod
Tetrapods (; ) are four-limbed vertebrate animals constituting the superclass Tetrapoda (). It includes extant and extinct amphibians, sauropsids ( reptiles, including dinosaurs and therefore birds) and synapsids ( pelycosaurs, extinct t ...
animals.
A ball joint consists of a bearing stud and socket enclosed in a casing; all these parts are made of
steel. The bearing stud is tapered and threaded, and fits into a tapered hole in the steering knuckle. A protective encasing prevents dirt from getting into the joint assembly. Usually, this is a rubber-like boot that allows movement and expansion of lubricant. Motion-control ball joints tend to be retained with an internal spring, which helps to prevent
vibration
Vibration is a mechanical phenomenon whereby oscillations occur about an equilibrium point. The word comes from Latin ''vibrationem'' ("shaking, brandishing"). The oscillations may be periodic, such as the motion of a pendulum—or random, su ...
problems in the linkage.
The "offset" ball joint provides means of movement in systems where thermal expansion and contraction, shock, seismic motion, and torsional motions, and forces are present.
Theory
![Rotula](https://upload.wikimedia.org/wikipedia/commons/a/a4/Rotula.png)
A ball joint is used for allowing free
rotation in two planes at the same time while preventing
translation
Translation is the communication of the meaning of a source-language text by means of an equivalent target-language text. The English language draws a terminological distinction (which does not exist in every language) between ''transla ...
in any direction,
including rotating in those planes. Combining two such joints with control arms enables motion in all three planes, allowing the front end of an automobile to be steered and a spring and shock (damper) suspension to make the ride comfortable.
A simple
kingpin suspension requires that the upper and lower control arms (wishbones) have pivot axes that are parallel, and in strict geometric relationship to the kingpin, or the top and bottom trunnions, which connect the kingpin to the control arms, would be severely stressed and the bearings would suffer severe wear. In practice, many vehicles had elastomeric bearings in the horizontal pivots of the trunnions, which allowed some small amount of flexibility, however this was insufficient to allow much adjustment of
caster
A caster (or castor) is an undriven wheel that is designed to be attached to the bottom of a larger object (the "vehicle") to enable that object to be moved.
Casters are used in numerous applications, including shopping carts, office chairs, ...
to be made, and also introduced compliance where the suspension designer may not have desired it in his quest for optimum handling.
Camber
Camber may refer to a variety of curvatures and angles:
* Camber angle, the angle made by the wheels of a vehicle
* Camber beam, an upward curvature of a joist to compensate for load deflection due in buildings
* Camber thrust in bike technology
* ...
angle could generally be adjusted by moving both inner pivots of either the upper or lower control arm inwards or outwards by an exactly equal amount. But compliance of the control arm inner pivots, typically due to the use of elastomeric bearings, would again cause the trunnions to be stressed. The suspension designer's freedom was limited, it was necessary to have some compliance where it might not be wanted, and very little where more would have been useful in absorbing the fore and aft impact loading from bumps.
The introduction of ball joints top and bottom allowed 3-axis articulation and so removed all the constraints on the control arm axes being exactly parallel, so caster could be freely adjusted, typically by asymmetric adjustment of the position of the control arm inner pivots, while camber was adjusted by the symmetric adjustment of these same pivots.
The arrangements for adjusting the
toe
Toes are the digits (fingers) of the foot of a tetrapod. Animal species such as cats that walk on their toes are described as being ''digitigrade''. Humans, and other animals that walk on the soles of their feet, are described as being ''plan ...
angle are not changed by introducing ball joints in the suspension, although the steering linkage itself must use 4 or more pivots, also usually ball joints, and in almost every vehicle ever made, some of these have been adjustable by having a threaded end and locknut, to enable the toe to be set precisely.
This ability to fine-tune ball-jointed suspension allows manufacturers to make the automobile more stable and easier to steer, compared to the older kingpin style suspension. It may also be quieter and more comfortable, because lateral and fore and aft compliance in the suspension can be introduced in controlled amounts at the control arm inner pivots without compromising the integrity of the steering axis pivots, which are now ball joints instead of a king pin and trunnions. The smoother ride may also increase tire tread life, since the ball-joint suspension allows better control of suspension geometry and so can provide better tire-to-road contact.
Purpose
![Suspension](https://upload.wikimedia.org/wikipedia/commons/3/38/Suspension.jpg)
On modern vehicles, joints are the pivot between the wheels and the
suspension
Suspension or suspended may refer to:
Science and engineering
* Suspension (topology), in mathematics
* Suspension (dynamical systems), in mathematics
* Suspension of a ring, in mathematics
* Suspension (chemistry), small solid particles suspende ...
of an automobile. They are today almost universally used in the front suspension, having replaced the
kingpin/linkpin or kingpin/trunnion arrangement, but can also be found in the rear suspension of a few higher-performance autos.
Ball joints play a critical role in the safe operation of an automobile's
steering
Steering is a system of components, linkages, and other parts that allows a driver to control the direction of the vehicle.
Introduction
The most conventional steering arrangement allows a driver to turn the front wheels of a vehicle using ...
and suspension.
Many currently manufactured automobiles worldwide use
MacPherson strut
The MacPherson strut is a type of automotive suspension system that uses the top of a telescopic damper as the upper steering pivot. It is widely used in the front suspension of modern vehicles, and is named for American automotive engineer Ear ...
suspension, which utilises one ball joint per side, between the lower end of the strut and the control arm, with the necessary small amount of articulation at the top of the strut being usually provided by an elastomeric bearing, within which is a ball bearing to allow free rotation about the steering axis. So, there are commonly only two ball joints in the suspension, however there will be at least four (track rod ends and rack ends) in the steering linkage.
In non-MacPherson strut automobile suspension, the two ball joints are called the "upper ball joint" and "lower ball joint". Lower ball joints are sometimes larger and may wear out faster, because the fore and aft loads, primarily due to braking, are higher at the bottom ball joint. (Torque reaction and drag add at the bottom joint, and partly cancel at the top joint.) Also, lateral cornering loads are higher at the bottom joint. Depending on the suspension design, the vertical load from the suspension spring may be handled entirely by the top ball joint, or entirely by the bottom ball joint. The damper load, (which is low in normal conditions, zero when stationary, but in peak bump or rebound rate may be almost as large as the spring load) is usually, but not always, taken on the same ball joint as the spring load. The anti-roll bar loading is often, but not always, taken on the bottom ball joint. It may be taken by the top ball joint, or directly from the steering knuckle by ball-jointed drop links.
If one of the ball joints does not carry spring load, it may be fitted with an internal anti-rattle spring to keep the ball preferentially in contact with one seat. This was the case in the BMC
Mini
The Mini is a small, two-door, four-seat car, developed as ADO15, and produced by the British Motor Corporation (BMC) and its successors, from 1959 through 2000. Minus a brief hiatus, original Minis were built for four decades and sold during ...
of 1959 and its many derivatives, where the lower control arm carried no vertical loading, so the joint needed and anti-rattle spring, while the top joint, comprising identical parts, was always in compression due to spring (rubber cone) and damper loads, and so was not fitted with a spring.
Other vehicles of the 1960s era, including some Vauxhalls, had lower ball joints with considerable end float, because the joint was always in tension as the spring and damper loads were applied via the lower control arm and were always non-zero.
Another example is the Ford Focus, which uses MacPherson struts, and the anti-roll bar is connected directly to the strut, so the lower ball joint is only carrying fore and aft traction/braking and lateral cornering loads.
Front-wheel drive
Unlike a kingpin, which requires an assembly in the center of the wheel in order to pivot, joints connect to the upper and lower end of the
spindle
Spindle may refer to:
Textiles and manufacturing
* Spindle (textiles), a straight spike to spin fibers into yarn
* Spindle (tool), a rotating axis of a machine tool
Biology
* Common spindle and other species of shrubs and trees in genus ''Euony ...
(steering knuckle), to the
control arm
In automotive suspension, a control arm, also known as an A-arm, is a hinged suspension link between the chassis and the suspension upright or hub that carries the wheel. In simple terms, it governs a wheel's vertical travel, allowing it to move ...
s. This leaves the center section open to allow the use of
front-wheel drive
Front-wheel drive (FWD) is a form of engine and transmission layout used in motor vehicles, where the engine drives the front wheels only. Most modern front-wheel drive vehicles feature a transverse engine, rather than the conventional longitu ...
. Older kingpin designs can only be used in a
rear-wheel-drive
Rear-wheel drive (RWD) is a form of engine and transmission layout used in motor vehicles, in which the engine drives the rear wheels only. Until the late 20th century, rear-wheel drive was the most common configuration for cars.
Most rear-wheel ...
configuration.
Lubrication
Sealed ball joints do not require
lubrication as they are "lubed for life". Formerly most ball joints had
grease fitting
Grease fitting on a bearing
A grease fitting, grease nipple, Zerk fitting, grease zerk, or Alemite fitting is a metal fitting used in mechanical systems to feed lubricants, usually lubricating grease, into a bearing under moderate to high p ...
(sometimes called a ''grease zerk'') and were designed for periodic addition of a lubricant, however almost all modern cars use sealed ball joints to minimise maintenance requirements. The lubricant was usually a very high-
viscosity
The viscosity of a fluid is a measure of its resistance to deformation at a given rate. For liquids, it corresponds to the informal concept of "thickness": for example, syrup has a higher viscosity than water.
Viscosity quantifies the inte ...
lubricant. It is commonly believed that standard ball joints will outlive sealed ones because eventually the
seal
Seal may refer to any of the following:
Common uses
* Pinniped, a diverse group of semi-aquatic marine mammals, many of which are commonly called seals, particularly:
** Earless seal, or "true seal"
** Fur seal
* Seal (emblem), a device to imp ...
will break, causing the joint to dry out and
rust
Rust is an iron oxide, a usually reddish-brown oxide formed by the reaction of iron and oxygen in the catalytic presence of water or air moisture. Rust consists of hydrous iron(III) oxides (Fe2O3·nH2O) and iron(III) oxide-hydroxide (FeO( ...
.
Additionally, the act of adding new lubricant pushes out old and dry lubricant, extending the life of the joint. This was supposed to be done at intervals of 1000 to 2000 miles on many vehicles, which is incompatible with the service interval on modern cars, often 12000 miles or more, and in any case was rarely attended to by owners, resulting in severe wear and possible ball joint failure, which can result in serious accidents. For this reason, almost all ball joints on modern European or Far Eastern cars are the sealed for life type. New technology especially applied to the internal bearing design has allowed ball joints to meet these longer service intervals. The special designs incorporate sintered metal bearings which replace OEM sealed polymer/plastic version and improved dust boot seals that work much better at retaining the grease.
Spherical rolling joint
![Srjoint](https://upload.wikimedia.org/wikipedia/commons/6/6f/Srjoint.jpg)
A spherical rolling joint is a high-precision ball joint consisting of a spherical outer and inner race separated by ball bearings. The ball bearings are housed in a spherical retainer and roll along both the inner and outer surfaces. This design allows the joint to have very low friction while maintaining a large range of motion and backlash as low as 1
μm. SRJs are often used in parallel robotics applications like a
Stewart platform, where high rigidity and low
backlash
Backlash may refer to:
Literature
* '' Backlash: The Undeclared War Against American Women'', a 1991 book by Susan Faludi
* ''Backlash'' (Star Wars novel), a 2010 novel by Aaron Allston
* Backlash (Marc Slayton), comic book character
* ''Backla ...
are essential.
Most SRJs are designed with an offset housing, allowing for higher compressive loads in a smaller space. Alternatively, the joint can be assembled backwards for higher tensile load capability but less range of motion.
An alternative to the SRJ is the
universal joint
A universal joint (also called a universal coupling or U-joint) is a joint or coupling connecting rigid shafts whose axes are inclined to each other. It is commonly used in shafts that transmit rotary motion. It consists of a pair of hinges ...
, which consists of two
revolute joint
A revolute joint (also called pin joint or hinge joint) is a one- degree-of-freedom kinematic pair used frequently in mechanisms and machines. The joint constrains the motion of two bodies to pure rotation along a common axis. The joint does ...
s. By using spherical rolling joints instead of universal, designers can reduce the number of joints to achieve the same result. Using a spherical joint as opposed to a
universal joint
A universal joint (also called a universal coupling or U-joint) is a joint or coupling connecting rigid shafts whose axes are inclined to each other. It is commonly used in shafts that transmit rotary motion. It consists of a pair of hinges ...
also eliminates the problematic possibility of a
kinematic singularity.
Plain spherical bearings can be used in place of SRJs at the cost of increased friction, but offer an opportunity to preload the joint further.
Failure
While there is no exact lifespan that can be put on sealed ball joints, they can fail as early as in modern vehicles, and much sooner in older vehicles. Signs of a failing ball joint may start with a sudden burst sound as a result of ball joint dismantling. Then it keeps on with clicking, popping or snapping sound when the wheel is turned and eventually turn into a squeaking sound at the end of a stop, when the gas pedal is used and/or also when hitting bumps. Another symptom could be 'thud' noises coming from front suspension when going over bumps. Dry ball joints have dramatically increased friction and can cause the steering to stick or be more difficult.
If a ball joint fails, the results can be dangerous as the wheel's angle becomes unconstrained, causing loss of control. Because the tire will be at an unintended angle, the vehicle will come to an abrupt halt, damaging the tires. Also, during failure, debris can damage other parts of the vehicle.
Other uses
While in automotive parlance the term "ball joint" usually refers to the primary ball joint connections at the ends of the control arms, this type of joint is used in other parts as well, including tie rod ends. In these other applications, they are typically called tie rod ends or, when they are an inner tie rod end on a rack-and-pinion steering system, they are called inner socket assemblies. These joints are also used in a number of other non-automotive applications, from the joints of
doll
A doll is a model typically of a human or humanoid character, often used as a toy for children. Dolls have also been used in traditional religious rituals throughout the world. Traditional dolls made of materials such as clay and wood are foun ...
s to other mechanical linkages for a variety of devices, or any place where a degree of rotation in movement is desired.
See also
*
Rod end bearing
A rod end bearing, also known as a heim joint (N. America) or rose joint (U.K. and elsewhere), is a mechanical articulating joint. Such joints are used on the ends of control rods, steering links, tie rods, or anywhere a precision articulating j ...
(heim joint)
*
Shaker tilting chair
The Shaker tilting chair named for its ball bearing or ball and socket button mechanism assembled to the back two legs of a wooden chair allowed a person to lean back in the chair without slipping or scraping the floor.
Description
The devi ...
(one of the earliest patented applications of the technology)
*
Head in pillow (metallurgy)
In the assembly of integrated circuit packages to printed circuit boards, a head-in-pillow defect (HIP or HNP) is a failure of the soldering process. For example, in the case of a ball grid array (BGA) package, the pre-deposited solder ball on the ...
References
{{DEFAULTSORT:Ball Joint
Bearings (mechanical)
de:Kugelgelenk
fr:Liaison rotule
fi:Pallonivel
th:ลูกหมาก