HOME

TheInfoList



OR:

A mandrel, mandril, or arbor is a gently tapered cylinder against which material can be forged or shaped (e.g., a ring mandrel - also called a triblet - used by jewelers to increase the diameter of a wedding ring), or a flanged or tapered or threaded bar that grips a workpiece to be machined in a lathe. A flanged mandrel is a parallel bar of a specific diameter with an integral
flange A flange is a protruded ridge, lip or rim, either external or internal, that serves to increase strength (as the flange of an iron beam such as an I-beam or a T-beam); for easy attachment/transfer of contact force with another object (as the f ...
towards one end, and threaded at the opposite end. Work is gripped between the flange and a nut on the thread. A tapered mandrel (often called a plain mandrel) has a taper of approximately 0.005 inches per foot and is designed to hold work by being driven into an accurate hole on the work, gripping the work by friction. A threaded mandrel may have a male or female thread, and work which has an identical thread is screwed onto the mandrel. On a lathe, mandrels are commonly mounted between centres and driven by a
lathe dog A lathe dog is a mechanical device typically made of cast iron, steel or aluminum that transmits rotary motion from a faceplate to a workpiece mounted between centers in a lathe. The tail of the dog is rotated by a slot in a driving faceplate, ...
(typically the flanged or tapered mandrels), but may also be gripped in a chuck (typically the threaded mandrels, where the outer face of work is to be machined. Threaded mandrels may also be mounted between centres. In addition to lathes, arbors are used to hold buffing wheels, circular saws, and sanding discs. Typically, these mandrels consist of a cylinder that is threaded on one end. There are many different types of mandrels for specialized applications. Examples include live chuck mandrels, live bull ring mandrels, and dead bull ring mandrels.


Variants


In Machining

An example of one type of mandrel is a shaped bar of metal inserted in, or next to, an item to be machined or bent in a certain pattern, e.g. in
tube drawing Tube drawing is a process to size a tube by shrinking a large diameter tube into a smaller one, by drawing the tube through a die. This process produces high-quality tubing with precise dimensions, good surface finish, and the added strength of cold ...
.
Exhaust pipe An exhaust system is used to guide reaction exhaust gases away from a controlled combustion inside an engine or stove. The entire system conveys burnt gases from the engine and includes one or more exhaust pipes. Depending on the overall system ...
s for automobiles are frequently bent using a mandrel during manufacture. The mandrel allows the exhaust pipes to be bent into smooth curves without undesirable creasing, kinking, or collapsing. Molten glass may be shaped in this way as well. Another type of mandrel is the
chuck Chuck is a masculine given name or a nickname for Charles or Charlie. It may refer to: People Arts and entertainment * Chuck Alaimo, American saxophonist, leader of the Chuck Alaimo Quartet * Chuck Barris (1929–2017), American TV producer * C ...
that a lathe uses to hold pieces of wood, metal or plastic to be machined as they are turned. In this way, rods can be threaded, furniture legs are turned to have aesthetic patterns, and irregularly-shaped objects can be given a round shape. There are several types of mandrels used with lathes. Original expanding mandrels have a slightly tapered wedge that will expand to hold the item. A third type of mandrel is that which is used to hold circular saw blades, buffing wheels (used for polishing), and sanding discs onto drills, circular saws, and similar power tools. A mandrel of this type generally consists of a cylinder, threaded on one end, with a
washer Washer most commonly refers to: *Washer (hardware), a thin usually disc-shaped plate with a hole in the middle typically used with a bolt or nut *Washing machine, for cleaning clothes Washer may also refer to: *Dishwasher, a machine for cleani ...
brazed Brazing is a metal-joining process in which two or more metal items are joined together by melting and flowing a filler metal into the joint, with the filler metal having a lower melting point than the adjoining metal. Brazing differs from we ...
onto the threaded end and an accompanying
screw A screw and a bolt (see '' Differentiation between bolt and screw'' below) are similar types of fastener typically made of metal and characterized by a helical ridge, called a ''male thread'' (external thread). Screws and bolts are used to f ...
and second washer used to clamp the circular saw blade, sanding media, or other rotary tool onto the mandrel. While most mandrels are driven by direct connection to an
electric motor An electric motor is an electrical machine that converts electrical energy into mechanical energy. Most electric motors operate through the interaction between the motor's magnetic field and electric current in a wire winding to generate for ...
or
engine An engine or motor is a machine designed to convert one or more forms of energy into mechanical energy. Available energy sources include potential energy (e.g. energy of the Earth's gravitational field as exploited in hydroelectric power ...
, other mandrels are driven by attachment to a bearing-supported, pulley-driven shaft.


In Jewellery

A 'triblet' is a type of mandrel found in
jewelry Jewellery ( UK) or jewelry ( U.S.) consists of decorative items worn for personal adornment, such as brooches, rings, necklaces, earrings, pendants, bracelets, and cufflinks. Jewellery may be attached to the body or the clothes. From a w ...
manufacturing that is not inserted into or held by a machine. Jewelry mandrels typically come in a variety of sizes and shapes, raging from small tapered metal rods (ring mandrels) to free-standing metal cones (used for making bracelets). Unlike with mechanical mandrels, the process is performed by hand. When shaping a ring or bangle with a triblet, it is typical to bend and solder the metal into a rough loop, then place it over the thinner end of the mandrel. Once done, the next step is to strike it in a downward motion with a hammer to push it towards the wider end. This forces the metal to adopt a true ring-shape. Triblets with measurements cut into them (called 'ring size sticks') can also be used as a quick way of measuring the final size of a ring. A triblet can also be used to make a ring slightly bigger by gently tapping it in order to force it down the cone - thus stretching the metal. Triblets are also used to repair squashed or damaged rings.


In Music

A type of mandrel is also used in making reeds for double reed instruments such as the bassoon or oboe.


Uses

Mandrels are also used in industrial composite fabrication such as in
filament winding Filament winding is a fabrication technique mainly used for manufacturing open (cylinders) or closed end structures (pressure vessels or tanks). This process involves winding filaments under tension over a rotating mandrel. The mandrel rotates arou ...
. During the manufacturing process, resin-impregnated filaments are wound around a mandrel to create a
composite material A composite material (also called a composition material or shortened to composite, which is the common name) is a material which is produced from two or more constituent materials. These constituent materials have notably dissimilar chemical or ...
structure or part. The structure is cured and the mandrel is removed. One problem with this type of process is that the mandrel can be very difficult to remove once the part has been cured. As a result, engineers have created a new type of mandrel that has the ability to change shape and be easily extracted. When heated above a certain temperature, the mandrel becomes elastic and can be manipulated into the desired shape and then cooled to become rigid again in the new shape. It can then be used in the filament winding process. Once the composite part is cured, the mandrel can be reheated until elastic and easily removed from the cured part. These types of mandrels can be used repeatedly. In the production of steel core used for flexible drives, the centre wire upon which the subsequent layers are wound is referred to as a Mandrel. This "centre wire" may itself be composed of either a single wire or layers, depending on the sizing of the finished product. A
hole saw A hole saw (also styled holesaw), also known as a hole cutter, is a saw blade of annular (ring) shape, whose annular kerf creates a hole in the workpiece without having to cut up the core material. It is used in a drill. Hole saws typically ...
usually attaches to a mandrel, the latter being basically a drill bit with threads to secure the saw.


History

Mandrels are not recent inventions. Metal machining utilizing the spinning process has been recorded as far back as ancient Egyptian times. In metal spinning, a wood or metal spinning mandrel is used, the form of which corresponds with the internal contour of the part to be produced. This method securely clamps the raw material and allows for accurate machining into the desired final form. Since the material is clamped internally, there is no interference to the operator from the lathe/mandrel assembly during production. The ''traversing mandrel'' was introduced around 1700, and instantiated the design of a lathe mandrel able to slide axially in its bearings under the control of the operator, so that components having short lengths of thread could be produced, such as screws. The traversing mandrel was primarily employed by clockmakers and ornamental turners during this era. Eventually the device was superseded by a mandrel-driven device called a leadscrew, which uses a train of
gear A gear is a rotating circular machine part having cut teeth or, in the case of a cogwheel or gearwheel, inserted teeth (called ''cogs''), which mesh with another (compatible) toothed part to transmit (convert) torque and speed. The basic ...
s that can be altered as required for the turning application.


References


External links


Historical pictures of mandrels, lathes and leadscrews

Expanding The Expanding Mandrel's Usefulness
{{Woodworking Clamps (tool) Lathes Machine tools Woodworking tools