Annealing by short circuit is a method of efficiently
annealing copper wire which employs a controlled electrical
short circuit
A short circuit (sometimes abbreviated to short or s/c) is an electrical circuit that allows a current to travel along an unintended path with no or very low electrical impedance. This results in an excessive current flowing through the circuit ...
. It can be advantageous because it does not require a
temperature
Temperature is a physical quantity that expresses quantitatively the perceptions of hotness and coldness. Temperature is measured with a thermometer.
Thermometers are calibrated in various temperature scales that historically have relied on ...
-regulated
furnace like other methods of annealing.
Process
The process consists of two conductive
pulleys (''step pulleys'') which the wire passes across after it is drawn. The two pulleys have an
electrical potential across them, which causes the wire to form a short circuit. The
Joule effect causes the temperature of the wire to rise to approximately 400 °C. This temperature is affected by the rotational speed of the pulleys, the ambient temperature, and the voltage applied. Where
is the temperature of the wire,
is a constant,
is the
voltage
Voltage, also known as electric pressure, electric tension, or (electric) potential difference, is the difference in electric potential between two points. In a static electric field, it corresponds to the work needed per unit of charge t ...
applied,
is the number of rotations of the pulleys per minute, and
is the
ambient temperature:
:
The constant
depends on the diameter of the pulleys and the
resistivity
Electrical resistivity (also called specific electrical resistance or volume resistivity) is a fundamental property of a material that measures how strongly it resists electric current. A low resistivity indicates a material that readily allows ...
of the copper.
Purely in terms of the temperature of the copper wire, an increase in the speed with which the wire passes through the pulley system has the same effect as a decrease in resistance. Therefore, the speed with which the wire can be drawn through varies quadratically as the voltage applied.
See also
*
Annealing (metallurgy)
In metallurgy and materials science, annealing is a heat treatment that alters the physical and sometimes chemical properties of a material to increase its ductility and reduce its hardness, making it more workable. It involves heating a materi ...
*
Short circuit
A short circuit (sometimes abbreviated to short or s/c) is an electrical circuit that allows a current to travel along an unintended path with no or very low electrical impedance. This results in an excessive current flowing through the circuit ...
References
* Thesis of Degree, Cable Manufacture and Tests of General Use and Energy. - Jorge Luis Pedraz (1994), UNI, Files, Peru.
* Dynamic annealing of the Copper wire by using a Controlled Short circuit. = Jorge Luis Pedraz (1999), Peru: Lima, CONIMERA 1999, INTERCON 99,
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Metal heat treatments