An aerostructure is a component of an
aircraft
An aircraft is a vehicle that is able to fly by gaining support from the air. It counters the force of gravity by using either static lift or by using the dynamic lift of an airfoil, or in a few cases the downward thrust from jet engines ...
's airframe. This may include all or part of the
fuselage
The fuselage (; from the French ''fuselé'' "spindle-shaped") is an aircraft's main body section. It holds crew, passengers, or cargo. In single-engine aircraft, it will usually contain an engine as well, although in some amphibious aircraft t ...
,
wing
A wing is a type of fin that produces lift while moving through air or some other fluid. Accordingly, wings have streamlined cross-sections that are subject to aerodynamic forces and act as airfoils. A wing's aerodynamic efficiency is expres ...
s, or flight control surfaces. Companies that specialize in constructing these components are referred to as "aerostructures manufacturers", though many larger aerospace firms with a more diversified product portfolio also build aerostructures.
Mechanical testing of the individual components or complete structure is carried out on a
Universal Testing Machine
A universal testing machine (UTM), also known as a universal tester, materials testing machine or materials test frame, is used to test the tensile strength and compressive strength of materials. An earlier name for a tensile testing machine is ...
. Test carried out include tensile, compression, flexure, fatigue, impact, compression after impact. Before testing the component
aerospace engineersbuild finite element models to simulate the reality.
Civilian
Airplanes designed for
civilian
Civilians under international humanitarian law are "persons who are not members of the armed forces" and they are not "combatants if they carry arms openly and respect the laws and customs of war". It is slightly different from a non-combatant, b ...
use are often cheaper than military aircraft. Smaller passenger airplanes are used for short distance, transcontinental transport. It is more cost efficient for airlines and there is less demand for aircraft transportation at these distances as people can, while inconvenient, drive these distances. While bigger airplanes are manufactured for intercontinental transport, so more passengers can be carried at one time, money can be saved on fuel, and airliners do not have to pay as many pilots. Cargo planes are usually built to be bigger than the average jet. They have a lot of space and large dimensions, so they can carry a lot of weight and a large volume of cargo in one trip. They have large wingspans, a very large cargo hold, and a very tall vertical fin. They are not built to accommodate passengers except for the pilots, so the use of the cargo hold is much more efficient. There does not need to be room for seats and food and bathrooms for everybody, so the companies made a design that optimizes the space in the aircraft.
Military
The YC-14 Prototype was a prototype plane that was being designed by Boeing specifically for the
US Air Force
The United States Air Force (USAF) is the air service branch of the United States Armed Forces, and is one of the eight uniformed services of the United States. Originally created on 1 August 1907, as a part of the United States Army Signal ...
. There were a lot of different
designs
A design is a plan or specification for the construction of an object or system or for the implementation of an activity or process or the result of that plan or specification in the form of a prototype, product, or process. The verb ''to design'' ...
that were considered and different technologies that were used specifically for carrying tanks and paratroopers. There was a computer that was installed and a very powerful vertical wing that could keep the plane flying at a set altitude, so they could drop whatever they needed to in the battlefield without any complications. This allowed for precise troop placement which could be the difference between victory and defeat in a battle. It also talks about different cheaper materials for the prototype which were heavier and used a honeycomb pattern. The cheaper materials were too heavy, and the Air Force was not happy that Boeing did not meet the Air Force's expectations on the prototype even though the Air Force was aware that they would be using different materials in the production of the actual aircraft.
![F-15_vertical_deploy](https://upload.wikimedia.org/wikipedia/commons/9/91/F-15_vertical_deploy.jpg)
The
Apache helicopter
The Boeing AH-64 Apache () is an American twin-turboshaft attack helicopter with a tailwheel-type landing gear arrangement and a tandem cockpit for a crew of two. It features a nose-mounted sensor suite for target acquisition and night vis ...
that Boeing makes is designed so the front of the helicopter is very narrow. Not only does it create less drag, but it is a smaller target for infantry units to hit the helicopter. They have also designed the F-15 fighter jet, which has two engines instead of one for maximum speed. This particular aircraft can reach speeds of Mach 2.5. It also happens to be the 8th fastest aircraft ever built. The
Boeing
The Boeing Company () is an American multinational corporation that designs, manufactures, and sells airplanes, rotorcraft, rockets, satellites, telecommunications equipment, and missiles worldwide. The company also provides leasing and product ...
C-17 Globemaster 3 uses size and a very large design to carry cargo. It has 4 powerful engines and a special T-tail designed by Boeing for precise control of the unusually large aircraft.
Research
There is a new aircraft material that is 20% lighter than other conventional aircraft materials. However FSW
aluminum
Aluminium (aluminum in American and Canadian English) is a chemical element with the symbol Al and atomic number 13. Aluminium has a density lower than those of other common metals, at approximately one third that of steel. It has ...
-alloy which is much heavier than this new material, is more advantageous as opposed to using the new
CFRP CFRP may refer to:
* Carbon fiber reinforced polymer
Carbon fiber-reinforced polymers (American English), carbon-fibre-reinforced polymers (Commonwealth English), carbon-fiber-reinforced plastics, carbon-fiber reinforced-thermoplastic (CFRP, ...
black constructions. The aluminum is more understood and can be crafted to almost exact precision as opposed to the CFRP, which is very hard to shape. The weight of the aircraft is important, but the precision of the measurements of the aircraft is also important. The new methods and testing require a wide variety of material properties, even though weight is very important when choosing a material.
Additionally, there is a new method for research, called
Thermography
Infrared thermography (IRT), thermal video and/or thermal imaging, is a process where a Thermographic camera, thermal camera captures and creates an image of an object by using infrared radiation emitted from the object in a process, which are ...
, that uses
infrared light
Infrared (IR), sometimes called infrared light, is electromagnetic radiation (EMR) with wavelengths longer than those of visible light. It is therefore invisible to the human eye. IR is generally understood to encompass wavelengths from around ...
to look at computer simulated damage to the material and the structure of an aircraft to see how it holds up. They can use this to look at materials and evaluate the integrity of the actual design of an aircraft. It is very accurate, and it will increase the development of materials as the test is much faster than traditional testing methods. It can also be used to predict the behavior of materials under certain stressful conditions that might make it fail while in use.
Examples
*
Aero Vodochody
Aero Vodochody (commonly referred to as Aero) is a Czech aircraft company. Its main production facilities are located at Vodochody Airport in the Prague-East District, on the municipal territories of Vodochody and Odolena Voda.
During the C ...
*
Alcoa
Alcoa Corporation (an acronym for Aluminum Company of America) is a Pittsburgh-based industrial corporation. It is the world's eighth-largest producer of aluminum. Alcoa conducts operations in 10 countries. Alcoa is a major producer of primary ...
's Howmet division
*
Collins Aerospace
Collins Aerospace is an American technology corporation that is one of the world's largest suppliers of aerospace and defense products. Headquartered in Charlotte, North Carolina, it is a subsidiary of Raytheon Technologies.
History
On No ...
, currently a subsidiary of
Raytheon Technologies
Raytheon Technologies Corporation is an American multinational aerospace and defense conglomerate headquartered in Arlington, Virginia. It is one of the largest aerospace and defense manufacturers in the world by revenue and market capitaliz ...
*
GKN
GKN Ltd is a British multinational automotive and aerospace components business headquartered in Redditch, England. It is a long-running business known for many decades as Guest, Keen and Nettlefolds. It can trace its origins back to 1759 an ...
*
Goodrich Aerostructures Group, currently a part of Collins Aerospace
*
Mitsubishi Heavy Industries
is a Japanese multinational engineering, electrical equipment and electronics corporation headquartered in Tokyo, Japan. MHI is one of the core companies of the Mitsubishi Group and its automobile division is the predecessor of Mitsubishi Mo ...
Aerospace
*
Messier-Bugatti-Dowty
Safran Landing Systems, formerly Messier-Bugatti-Dowty, is a French company involved in the design, development, manufacture and customer support of all types of aircraft landing gear, wheels and brakes and a wholly owned subsidiary of Safran S ...
*
Indonesian Aerospace
Indonesian Aerospace (IAe) ( id, PT Dirgantara Indonesia (Persero)), is an Indonesian aerospace company involved in aircraft design and the development and manufacture of civilian and military regional commuter aircraft. The company was formerly k ...
*
Premium AEROTEC
Premium AEROTEC is a German aerospace manufacturing business, headquartered in Augsburg in Germany. It is a subsidiary of Airbus.
The company was created in September 2008 as a spin off from the multinational aerospace group EADS, which subse ...
*
Exelis Inc.
*
Groupe Latécoère
The Groupe Latécoère () is an aircraft company based in Toulouse, France. Founded by the aeronautics pioneer Pierre-Georges Latécoère during 1917, the company became well known in its first few decades for its range of seaplanes, such as the s ...
*
Spirit AeroSystems
Spirit AeroSystems Holdings, Inc., based in Wichita, Kansas, is the world's largest first-tier aerostructures manufacturer. The company builds several important pieces of Boeing aircraft, including the fuselage of the 737, portions of the 787 fus ...
*
Stelia Aerospace
Stelia Aerospace (stylized STELIA Aerospace) is an aerospace company headquartered in Toulouse, France. It specializes in the design and manufacture of aerostructures, pilot seats and premium class passenger seats, mainly for the commercial a ...
*
Vought
Vought was the name of several related American aerospace firms. These have included, in the past, Lewis and Vought Corporation, Chance Vought, Vought-Sikorsky, LTV Aerospace (part of Ling-Temco-Vought), Vought Aircraft Companies, and Vought Ai ...
References
Aerospace engineering
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