AMC Straight-4 Engine
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The AMC straight-4 engine is a 2.5 L
inline-four engine A straight-four engine (also called an inline-four) is a four-cylinder piston engine where cylinders are arranged in a line along a common crankshaft. The vast majority of automotive four-cylinder engines use a straight-four layout (with the ...
developed by
American Motors Corporation American Motors Corporation (AMC; commonly referred to as American Motors) was an American automobile manufacturing company formed by the merger of Nash-Kelvinator Corporation and Hudson Motor Car Company on May 1, 1954. At the time, it was the ...
(AMC) that was used in a variety of AMC,
Jeep Jeep is an American automobile marque, now owned by multi-national corporation Stellantis. Jeep has been part of Chrysler since 1987, when Chrysler acquired the Jeep brand, along with remaining assets, from its previous owner American Moto ...
, and
Dodge Dodge is an American brand of automobiles and a division of Stellantis, based in Auburn Hills, Michigan. Dodge vehicles have historically included performance cars, and for much of its existence Dodge was Chrysler's mid-priced brand above P ...
vehicles from 1984 to 2002. Note: Although the GM Iron Duke was a predecessor I4 engine in some AMC vehicles, it shares nothing in common with the AMC 2.5 L.


Development

American Motors devoted three years to the development of a new four-cylinder engine. The brand new engine was designed to use AMC's existing spacing between the
cylinder bore In a piston engine, the bore (or cylinder bore) is the diameter of each cylinder. Engine displacement is calculated based on bore, stroke length and the number of cylinders: displacement = The stroke ratio, determined by dividing the bore by ...
s so that the tooling remained the same. The location of other major components, such as the
distributor A distributor is an enclosed rotating switch used in spark-ignition internal combustion engines that have mechanically timed ignition. The distributor's main function is to route high voltage current from the ignition coil to the spark plugs ...
,
oil filter An oil filter is a filter designed to remove contaminants from engine oil, transmission oil, lubricating oil, or hydraulic oil. Their chief use is in internal-combustion engines for motor vehicles (both on- and off-road ), powered aircraft, r ...
, and starter, were also kept the same so as to use the
machine tool A machine tool is a machine for handling or machining metal or other rigid materials, usually by cutting, boring, grinding, shearing, or other forms of deformations. Machine tools employ some sort of tool that does the cutting or shaping. All m ...
s for the AMC straight-6 engine. According to Jeep's chief engineer,
Roy Lunn Royston Charles Lunn (June 26, 1925 – August 5, 2017) was an engineer in the automotive industry. He had forty-one years in the design development and production of vehicles and most notably served as the head of engineering at American Motors ...
, "unlike most engines available today twas not designed for passenger cars and then adapted for trucks. We specifically developed it with our Jeep vehicles and
Eagle Eagle is the common name for many large birds of prey of the family Accipitridae. Eagles belong to several groups of genera, some of which are closely related. Most of the 68 species of eagle are from Eurasia and Africa. Outside this area, just ...
in mind. That's the reason that performance and durability were of such prime consideration from the very beginning." Although some of components were interchangeable between the AMC
six-cylinder The straight-six engine (also referred to as an inline-six engine; abbreviated I6 or L6) is a piston engine with six cylinders arranged in a straight line along the crankshaft. A straight-six engine has perfect primary and secondary engine balan ...
and the new engine, the four-cylinder was not a cut down version of the big six. Noted Roy Lunn, "There are some common parts, but the 4-cylinder includes many unique items such as its own electronics systems. It also has a shorter
stroke A stroke is a medical condition in which poor blood flow to the brain causes cell death. There are two main types of stroke: ischemic, due to lack of blood flow, and hemorrhagic, due to bleeding. Both cause parts of the brain to stop functionin ...
and larger bore. The
valves A valve is a device or natural object that regulates, directs or controls the flow of a fluid (gases, liquids, fluidized solids, or slurries) by opening, closing, or partially obstructing various passageways. Valves are technically fitting ...
are larger and the
piston A piston is a component of reciprocating engines, reciprocating pumps, gas compressors, hydraulic cylinders and pneumatic cylinders, among other similar mechanisms. It is the moving component that is contained by a cylinder and is made gas-tig ...
s are new." Roy Lunn recalled: "We wanted as much
displacement Displacement may refer to: Physical sciences Mathematics and Physics * Displacement (geometry), is the difference between the final and initial position of a point trajectory (for instance, the center of mass of a moving object). The actual path ...
- for power and
torque In physics and mechanics, torque is the rotational equivalent of linear force. It is also referred to as the moment of force (also abbreviated to moment). It represents the capability of a force to produce change in the rotational motion of th ...
- as possible within the confines of bore centers of the tooling. The only parameter we could influence substantially was stroke. So we picked the largest bore and stroke in order to get 2.5 Liters."


Design

The AMC engine has a bore x stroke of for an overall displacement of . The head features a
combustion chamber A combustion chamber is part of an internal combustion engine in which the fuel/air mix is burned. For steam engines, the term has also been used for an extension of the firebox which is used to allow a more complete combustion process. Interna ...
and port design that was later used on the 4.0 L — the 2.5 L I-4 head lost two cylinders in its center, opposed to the six-cylinder engines. The 2.5 engine also features five
main bearing Main may refer to: Geography * Main River (disambiguation) **Most commonly the Main (river) in Germany * Main, Iran, a village in Fars Province *"Spanish Main", the Caribbean coasts of mainland Spanish territories in the 16th and 17th centuries ...
s and eight
overhead valve An overhead valve (OHV) engine, sometimes called a ''pushrod engine'', is a piston engine whose valves are located in the cylinder head above the combustion chamber. This contrasts with earlier flathead engines, where the valves were located be ...
s. Instead of the standard AMC
bell housing Bell housing or bellhousing is a colloquial/slang term for the portion of the transmission that covers the flywheel and the clutch or torque converter of the transmission on vehicles powered by internal combustion engines. This housing is bolte ...
bolt pattern, AMC/Jeep engineers adopted the
General Motors The General Motors Company (GM) is an American Multinational corporation, multinational Automotive industry, automotive manufacturing company headquartered in Detroit, Michigan, United States. It is the largest automaker in the United States and ...
small V6 and four-cylinder bolt pattern (commonly used with GM's transverse-mounted powerplants) for their new engine, because the new AMC 2.5 replaced the four-cylinder engines that had been purchased from GM; and because AMC continued to buy the 2.8 L V6 from GM until the 4.0 L I6 was introduced in 1987. The four-cylinder and V6 shared the same
drivetrain A drivetrain (also frequently spelled as drive train or sometimes drive-train) is the group of components that deliver mechanical power from the prime mover to the driven components. In automotive engineering, the drivetrain is the components o ...
components, whereas stronger transmissions were needed for the new 4.0 L. The 2.5 L also shared an 18mm threaded oil filter used with the GM 2.8 L (
ACDelco ACDelco is an American automotive parts brand owned by General Motors (GM). Factory parts for vehicles manufactured by GM are consolidated under the ACDelco brand, which also offers aftermarket parts for non-GM vehicles. Over its long history it ...
PF47 or equivalent) to 1986; when the 4.0 L was phased into production with the XJ the oil filter was changed over to a 20mm thread size shared with
Renault Groupe Renault ( , , , also known as the Renault Group in English; legally Renault S.A.) is a French multinational automobile manufacturer established in 1899. The company produces a range of cars and vans, and in the past has manufactured ...
s until 1991. The AMC I4 first appeared in 1984
model year The model year (sometimes abbreviated "MY") is a method of describing the version of a product which has been produced over multiple years. The model year may or may not be the same as the calendar year in which the product was manufactured. ...
with the new XJ Cherokee. In 1986 the head went under a minor revision, the head bolts were increased from 7/16 to 1/2 inch. From 1997 to 2002 it was marketed as the "Power-Tech I4". It was produced through 2002 for the
Jeep Wrangler The Jeep Wrangler is a series of compact and mid-size four-wheel drive off-road SUVs manufactured by Jeep since 1986 and is currently in its fourth generation. The Wrangler JL, the most recent generation, was revealed in late 2017 and is produ ...
, as well as for the
Dodge Dakota The Dodge Dakota, known as the Ram Dakota for the final two years of production, is a mid-size pickup truck from Chrysler's Ram (formerly Dodge Truck) division. The first Dakota was introduced in late 1986 as a 1987 model. From its introduction th ...
pickup that also featured the AMC/Jeep designed four-cylinder as its standard engine on regular cab rear-wheel drive models from 1996 through 2002. This lightweight engine is similar to its "big brother" 4.0 L, and although not powerful, it is durable with no reliability issues. Output the final year was at 5400 rpm and of torque at 3250 rpm using sequential multiple-port fuel injection (MPFI). For comparison, the 258 I6 provided at 3200 rpm and of torque at 2000 rpm in its final year with the computer-controlled
carburetor A carburetor (also spelled carburettor) is a device used by an internal combustion engine to control and mix air and fuel entering the engine. The primary method of adding fuel to the intake air is through the venturi tube in the main meteri ...
. For several years, the engine was detuned for the Wrangler; from at least 1992-1995, it produced and of torque with 9.2:1
compression ratio The compression ratio is the ratio between the volume of the cylinder and combustion chamber in an internal combustion engine at their maximum and minimum values. A fundamental specification for such engines, it is measured two ways: the stati ...
in the Cherokee and Comanche. Note that the TBI system was made by
Renix Renix (Renix Electronique) was a joint venture by Renault and Bendix that designed and manufactured automobile electronic ignitions, fuel injection systems, electronic automatic transmission controls, and various engine sensors. Major applications ...
and used from mid-1986-August 1990.


Applications

The AMC engine was used in the following vehicles: *1983-1984 Jeep DJ-5M *1983–1984
AMC Eagle AMC may refer to: Film and television * AMC Theatres, an American movie theater chain * AMC Networks, an American entertainment company ** AMC (TV channel) ** AMC+, streaming service ** AMC Networks International, an entertainment company *** ...
*1984–1986
Jeep CJ-7 The Jeep CJ models are a series and a range of small, open-bodied off-road vehicles and compact pickup trucks, built and sold by several successive incarnations of the Jeep automobile marque from 1945 to 1986. The 1945 Willys Jeep was the world' ...
*1984–2000
Jeep Cherokee (XJ) The Jeep Cherokee (XJ) is a sport utility vehicle manufactured and marketed across a single generation by Jeep in the United States from 1983 through 2001 — and globally through 2014. It was available in two- or four-door, five-passenger, fro ...
*1986–1992
Jeep Comanche The Jeep Comanche (designated MJ) is a pickup truck variant of the Cherokee compact SUV (1984–2001) manufactured and marketed by Jeep for model years 1986-1992 in rear wheel (RWD) and four-wheel drive (4WD) models as well as two cargo bed leng ...
(MJ) *1987–2002
Jeep Wrangler The Jeep Wrangler is a series of compact and mid-size four-wheel drive off-road SUVs manufactured by Jeep since 1986 and is currently in its fourth generation. The Wrangler JL, the most recent generation, was revealed in late 2017 and is produ ...
(YJ/TJ) *1988–1989
Eagle Premier The Eagle Premier is a full-size executive car that was developed by American Motors Corporation (AMC) during the 1980s through its partnership with Renault. This model was manufactured in the then-brand-new Brampton Assembly in Canada. Chrysle ...
*1996–2002
Dodge Dakota The Dodge Dakota, known as the Ram Dakota for the final two years of production, is a mid-size pickup truck from Chrysler's Ram (formerly Dodge Truck) division. The first Dakota was introduced in late 1986 as a 1987 model. From its introduction th ...


In China

AMC's Chinese joint venture Beijing Jeep Corporation also manufactured the 150 cubic-inch inline-four for installation in the locally built XJ Cherokee, originally called the Beijing Jeep BJ213 Cherokee. Local manufacture began in 1984 and the engine's name was C498QA in China. A wide variety of variants and code names were applied to the Cherokee over the years, with the most drastic change being the facelifted Beijing Jeep 2500 which arrived in 2002. Beijing Jeep also developed a stroked 2.7-liter version called the C498QA3, which entered production in about 2003. This fuel injected engine displaces , produced at 4800 rpm and was installed in a fairly short-lived variant of the 2500 called the Jeep 2700. From the beginning of the Jeep joint venture, Beijing had envisioned installing the C498QA engine in the original
Beijing Jeep Beijing Benz (officially Beijing Benz Automotive Co., Ltd) is an automotive manufacturing company headquartered in Beijing, China, and a joint venture between BAIC Motor and Mercedes-Benz Group. It was originally established in January 1984 as ...
, with trial installation taking place in 1986 (the BJ 212 E model). However, the first derivative of the old Beijing Jeep to be fitted with the American engine was the facelifted BJ 2020 V of 1999. Beijing's BJ 752 prototype sedan was also fitted with the Jeep Cherokee engine, but only three examples were built in 1987 and 1988. van Ingen Schenau, p. 27 After the joint venture was dissolved in 2009, manufacture of the Cherokee continued under the Beijing Auto Works (BAW) name, although BAW only installed the C498QA engine in their Cherokee-based BJ2025 Leichi SUV from 2004 until 2008.


See also

* AMC straight-6 engine *
AMC V8 engine The AMC V8 may refer to either of two distinct OHV V8 engine designs that were developed and manufactured by American Motors Corporation (AMC). The engines were used in cars and trucks by AMC, Kaiser, and International Harvester as well as i ...
* AMC Engines *
AMC/Jeep Transmissions Vehicles made by American Motors Corporation (AMC) and Jeep incorporated a variety of transmissions and transfer case systems. This article covers transmissions used in the following vehicle models and years: * All American Motors (AMC) passenger c ...
*
List of Chrysler engines Chrysler Four cylinder 1926–1933: Flathead 4 1981–1995: K Engine 1994–2010: PowerTech 2007–present: World Engine * 1.8, 2.0, and 2.4 "World Engine" (2007–2017) * 2.0 and 2.4 "Tigershark" (2012–present) Six cylinder 192 ...


External links


References

{{DEFAULTSORT:Straight-4 AMC engines Chrysler engines Jeep engines Straight-four engines Gasoline engines by model