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Vacuum Metallurgy
Vacuum metallurgy is the field of materials technology that deals with making, shaping, or treating metals in a controlled atmosphere, at pressures significantly less than normal atmospheric pressure.http://processmaterials.com/technology/vacuum-metallurgy "Vacuum metallurgy", retrieved March 26, 2017 The purpose of vacuum metallurgy is to prevent contamination of metal by gases in the atmosphere. Alternatively, in some processes, a reactive gas may be introduced into the process to become part of the resultant product. Examples of vacuum metallurgy include vacuum degassing of molten steel in steelmaking operations, vacuum deposition of thin metal layers in manufacture of optics and semiconductors, vacuum casting, vacuum arc remelting of alloys, and vacuum induction melting. See also *Electron-beam welding Electron-beam welding (EBW) is a fusion welding process in which a beam of high-velocity electrons is applied to two materials to be joined. The workpieces melt and flow tog ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Molten Steel In Vaccum Experiment By Bessemer
Melting, or Enthalpy of fusion, fusion, is a physical process that results in the phase transition of a chemical substance, substance from a solid to a liquid. This occurs when the internal energy of the solid increases, typically by the application of heat or pressure, which increases the substance's temperature to the melting point. At the melting point, the ordering of ions or molecules in the solid breaks down to a less ordered state, and the solid "melts" to become a liquid. Substances in the molten state generally have reduced viscosity as the temperature increases. An exception to this principle is the element sulfur, whose viscosity increases in the range of 160 °C to 180 °C due to polymerization. Some organic compounds melt through mesophases, states of partial order between solid and liquid. First order phase transition From a thermodynamics point of view, at the melting point the change in Gibbs free energy ''∆G'' of the substances is zero, but ther ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Vacuum Degassing
Degassing, also known as degasification, is the removal of dissolved gases from liquids, especially water or aqueous solutions. There are numerous methods for removing gases from liquids. Gases are removed for various reasons. Chemists remove gases from solvents when the compounds they are working on are possibly air- or oxygen-sensitive (air-free technique), or when bubble formation at solid-liquid interfaces becomes a problem. The formation of gas bubbles when a liquid is frozen can also be undesirable, necessitating degassing beforehand. Pressure reduction The solubility of gas obeys Henry's law, that is, the amount of a dissolved gas in a liquid is proportional to its partial pressure. Therefore, placing a solution under reduced pressure makes the dissolved gas less soluble. Sonication and stirring under reduced pressure can usually enhance the efficiency. This technique is often referred to as ''vacuum degasification''. Specialized vacuum chambers, called vacuum degassers, ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Vacuum Deposition
Vacuum deposition is a group of processes used to deposit layers of material atom-by-atom or molecule-by-molecule on a solid surface. These processes operate at pressures well below atmospheric pressure (i.e., vacuum). The deposited layers can range from a thickness of one atom up to millimeters, forming freestanding structures. Multiple layers of different materials can be used, for example to form optical coatings. The process can be qualified based on the vapor source; physical vapor deposition uses a liquid or solid source and chemical vapor deposition uses a chemical vapor. Description The vacuum environment may serve one or more purposes: * reducing the particle density so that the mean free path for collision is long * reducing the particle density of undesirable atoms and molecules (contaminants) * providing a low pressure plasma environment * providing a means for controlling gas and vapor composition * providing a means for mass flow control into the processing cham ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Sand Casting
Sand casting, also known as sand molded casting, is a metal casting process characterized by using sand as the mold material. The term "sand casting" can also refer to an object produced via the sand casting process. Sand castings are produced in specialized factories called foundries. Over 60% of all metal castings are produced via sand casting process. Molds made of sand are relatively cheap, and sufficiently refractory even for steel foundry use. In addition to the sand, a suitable bonding agent (usually clay) is mixed or occurs with the sand. The mixture is moistened, typically with water, but sometimes with other substances, to develop the strength and plasticity of the clay and to make the aggregate suitable for molding. The sand is typically contained in a system of frames or mold boxes known as a flask. The mold cavities and gate system are created by compacting the sand around models called patterns, by carving directly into the sand, or by 3D printing. Basic pro ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Vacuum Arc Remelting
Vacuum arc remelting (VAR) is a secondary melting process for production of metal ingots with elevated chemical and mechanical homogeneity for highly demanding applications. The VAR process has revolutionized the specialty traditional metallurgical techniques industry, and has made possible tightly-controlled materials used in biomedical, aviation and aerospace. Overview VAR is used most frequently in high value applications. It is an additional processing step to improve the quality of metal. Because it is time consuming and expensive, a majority of commercial alloys do not employ the process. Nickel, titanium, and specialty steels are materials most often processed with this method. The conventional path for production of titanium alloys includes single, double or even triple VAR processing. Use of this technique over traditional methods presents several advantages: *The solidification rate of molten material can be tightly controlled. This allows a high degree of control o ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Vacuum Induction Melting
Vacuum induction melting (VIM) utilizes electric currents to melt metal within a vacuum. The first prototype was developed in 1920. Induction heating induces eddy currents within conductors. Eddy currents create heating effects to melt the metal. Vacuum induction melting has been used in both the aerospace and nuclear industries. History The process was invented in Hanau, Germany in 1917. Heraeus Vacuumschmelze and Dr. Wilhelm Rohn applied for a patent on vacuum melting on 12 January 1918 and were granted a German patent DE 345161.Patent DE 345161, Vacuumschmelze and Dr. Wilhelm Rohn, Verfahren zum Vakuumschmelzen und Vergueten von Metallen und Legierungen, priority date 12 January 1918, published 12 June 1921. Edwin Fitch Northrup built the first prototype of a vacuum induction furnace in the United States of America in 1920. Medium frequency furnaces were seen soon afterwards in England and Sweden in 1927. The process was initially developed to refine certain special metals ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Electron-beam Welding
Electron-beam welding (EBW) is a fusion welding process in which a beam of high-velocity electrons is applied to two materials to be joined. The workpieces melt and flow together as the kinetic energy of the electrons is transformed into heat upon impact. EBW is often performed under vacuum conditions to prevent dissipation of the electron beam. History Electron-beam welding was developed by the German physicist Karl-Heinz Steigerwald in 1949, who was at the time working on various electron-beam applications. Steigerwald conceived and developed the first practical electron-beam welding machine, which began operation in 1958. American inventor James T. Russell has also been credited with designing and building the first electron-beam welder. Physics of electron-beam heating Electrons are elementary particles possessing a mass ''m'' = 9.1 · 10−31 kg and a negative electrical charge ''e'' = 1.6 · 10−19 C. They exist either bound to an a ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
