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Tool and die makers are highly skilled crafters working in the manufacturing industries. Variations on the name include tool maker, toolmaker, die maker, diemaker, mold maker, moldmaker or tool jig and die-maker depending on which area of concentration or industry an individual works in. Tool and die makers work primarily in toolroom environments—sometimes literally in one room but more often in an environment with flexible, semipermeable boundaries from production work. They are skilled artisans (craftspeople) who typically learn their trade through a combination of academic coursework and with substantial period of on-the-job training that is functionally an apprenticeship. They make jigs, fixtures, dies, molds, machine tools, cutting tools, gauges, and other tools used in manufacturing processes. Divisions The main divisions of the tool & die industry include: *Die casting *Dies * Fixtures *Forging * Gauges *Jigs *Metal working * Moulding Job description Traditionally, w ...
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A Metals Technology Journeyman From The 379th Expeditionary Aircraft Maintenance Squadron 130326-F-YT824-023
A, or a, is the first letter and the first vowel of the Latin alphabet, used in the modern English alphabet, the alphabets of other western European languages and others worldwide. Its name in English is ''a'' (pronounced ), plural ''aes''. It is similar in shape to the Ancient Greek letter alpha, from which it derives. The uppercase version consists of the two slanting sides of a triangle, crossed in the middle by a horizontal bar. The lowercase version can be written in two forms: the double-storey a and single-storey ɑ. The latter is commonly used in handwriting and fonts based on it, especially fonts intended to be read by children, and is also found in italic type. In English grammar, " a", and its variant " an", are indefinite articles. History The earliest certain ancestor of "A" is aleph (also written 'aleph), the first letter of the Phoenician alphabet, which consisted entirely of consonants (for that reason, it is also called an abjad to distinguish it fr ...
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Gauge (instrument)
A gauge, in science and engineering Engineering is the use of scientific method, scientific principles to design and build machines, structures, and other items, including bridges, tunnels, roads, vehicles, and buildings. The discipline of engineering encompasses a broad rang ..., is a device used to make measurements or in order to display certain dimensional information. A wide variety of tools exist which serve such functions, ranging from simple pieces of material against which sizes can be measured to complex pieces of machinery. Depending on usage, a gauge can be described as "a device for measuring a physical quantity",Richard Talman, ''Geometric Mechanics'' (2008), p. 255-56: "a "gauge" is a device for measuring a physical quantity—a thermometer is a temperature gauge, a ruler is a length gauge".. for example "to determine thickness, gap in space, diameter of materials, or pressure of flow",Ray Herren, ''Agricultural Mechanics: Fundamentals & Applications'' (2009) ...
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Honing (metalworking)
Honing is an abrasive machining process that produces a precision surface on a metal workpiece by scrubbing an abrasive grinding stone or grinding wheel against it along a controlled path. Honing is primarily used to improve the geometric form of a surface, but can also improve the surface finish. Typical applications are the finishing of cylinders for internal combustion engines, air bearing spindles and gears. There are many types of hones, but all consist of one or more abrasive stones that are held under pressure against the surface they are working on. Other similar processes are lapping and superfinishing. Honing stones Honing uses a special tool, called a ''honing stone'' or a ''hone'', to achieve a precision surface. The hone is composed of abrasive grains that are bound together with an adhesive. Generally, honing grains are irregularly shaped and about 10 to 50 micrometers in diameter (300 to 1500 mesh grit). Smaller grain sizes produce a smoother surface on the ...
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File (tool)
A file is a tool used to remove fine amounts of material from a workpiece. It is common in woodworking, metalworking, and other similar trade and hobby tasks. Most are hand tools, made of a case hardened steel bar of rectangular, square, triangular, or round cross-section, with one or more surfaces cut with sharp, generally parallel teeth. A narrow, pointed tang is common at one end, to which a handle may be fitted.. A rasp is a form of file with distinct, individually cut teeth used for coarsely removing large amounts of material. Files have also been developed with abrasive surfaces, such as natural or synthetic diamond grains or silicon carbide, allowing removal of material that would dull or resist steel files, such as ceramic. History Early filing or rasping has prehistoric roots and grew naturally out of the blending of the twin inspirations of cutting with stone cutting tools (such as hand axes) and abrading using natural abrasives, such as well-suited ty ...
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Hand Tool
A hand tool is any tool that is powered by hand rather than a motor. Categories of hand tools include wrenches, pliers, cutters, files, striking tools, struck or hammered tools, screwdrivers, vises, clamps, snips, hacksaws, drills, and knives. Outdoor tools such as garden forks, pruning shears, and rakes are additional forms of hand tools. Portable power tools are not hand tools. History Hand tools have been used by humans since the Stone Age when stones were used for hammering and cutting. During the Bronze Age tools were made by casting the copper and tin alloys. Bronze tools were sharper and harder than those made of stone. During the Iron Age iron replaced bronze, and tools became even stronger and more durable. The Romans developed tools during this period which are similar to those being produced today. In the period since the industrial revolution, the manufacture of tools has transitioned from being craftsman made to being factory produced. A large coll ...
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Rotary Tool
Die grinders and rotary tools are handheld power tools used for grinding, sanding, honing, polishing, or machining material (typically metal, but also plastic or wood). All such tools are conceptually similar, with no bright dividing line between die grinders and rotary tools, although the ''die grinder'' name tends to be used for pneumatically driven heavy-duty versions whereas the ''rotary tool'' name tends to be used for electric lighter-duty versions. Flexible shaft drive versions also exist. The ''die grinder'' name comes from one of their earliest and archetypal applications, tool and die work, where they were used to create the precise contours of dies or molds. Especially before the advent of widespread CNC usage, they were heavily relied upon for contouring via manual skill comparable to a sculptor's. CNC now provides much of the contouring for die and mold interior surfaces, but die grinders are still very useful for hundreds of cutting needs, from sculpture-l ...
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Die Grinder
Die grinders and rotary tools are handheld power tools used for grinding, sanding, honing, polishing, or machining material (typically metal, but also plastic or wood). All such tools are conceptually similar, with no bright dividing line between die grinders and rotary tools, although the ''die grinder'' name tends to be used for pneumatically driven heavy-duty versions whereas the ''rotary tool'' name tends to be used for electric lighter-duty versions. Flexible shaft drive versions also exist. The ''die grinder'' name comes from one of their earliest and archetypal applications, tool and die work, where they were used to create the precise contours of dies or molds. Especially before the advent of widespread CNC usage, they were heavily relied upon for contouring via manual skill comparable to a sculptor's. CNC now provides much of the contouring for die and mold interior surfaces, but die grinders are still very useful for hundreds of cutting needs, from sculpture-l ...
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Power Tool
A power tool is a tool that is actuated by an additional power source and mechanism other than the solely manual labor used with hand tools. The most common types of power tools use electric motors. Internal combustion engines and compressed air are also commonly used. Other power sources include steam engines, direct burning of fuels and propellants, such as in powder-actuated tools, or even natural power sources such as wind or moving water. Tools directly driven by animal power are not generally considered power tools. Power tools are used in industry, in construction, in the garden, for housework tasks such as cooking, cleaning, and around the house for purposes of driving ( fasteners), drilling, cutting, shaping, sanding, grinding, routing, polishing, painting, heating and more. Power tools are classified as either stationary or portable, where portable means hand-held. Portable power tools have obvious advantages in mobility. Stationary power tools, however, often ...
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Jig Grinder
A jig grinder is a machine tool used for grinding complex shapes and holes where the highest degrees of accuracy and finish are required. The jig grinder is very similar to a jig borer, in that the table positioning and spindles are very accurate (far more so than a manual milling machine Milling is the process of machining using rotary cutters to remove material by advancing a cutter into a workpiece. This may be done by varying direction on one or several axes, cutter head speed, and pressure. Milling covers a wide variety of d ... or lathe). It is almost exclusively used by tool and die makers in the creation of jigs or mating holes and pegs on dies. There are usually many peripheral elements to a large jig grinder, including separate hydraulic motors, air compressors, and various cooling systems for both the hydraulic circuit and supplying coolant to the work and machine itself. The machine operates by a high speed air spindle rotating a grinding bit. The air spind ...
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Grinding Machine
A grinding machine, often shortened to grinder, is a power tool (or machine tool) used for grinding. It is a type of machining using an abrasive wheel as the cutting tool. Each grain of abrasive on the wheel's surface cuts a small chip from the workpiece via shear deformation. Grinding is used to finish workpieces that must show high surface quality (e.g., low surface roughness) and high accuracy of shape and dimension. As the accuracy in dimensions in grinding is of the order of 0.000025 mm, in most applications it tends to be a finishing operation and removes comparatively little metal, about 0.25 to 0.50 mm depth. However, there are some roughing applications in which grinding removes high volumes of metal quite rapidly. Thus, grinding is a diverse field. Overview The grinding machine consists of a bed with a fixture to guide and hold the workpiece, and a power-driven grinding wheel spinning at the required speed. The speed is determined by the wheel’s diamete ...
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Milling Machine
Milling is the process of machining using rotary cutters to remove material by advancing a cutter into a workpiece. This may be done by varying direction on one or several axes, cutter head speed, and pressure. Milling covers a wide variety of different operations and machines, on scales from small individual parts to large, heavy-duty gang milling operations. It is one of the most commonly used processes for machining custom parts to precise tolerances. Milling can be done with a wide range of machine tools. The original class of machine tools for milling was the milling machine (often called a mill). After the advent of computer numerical control (CNC) in the 1960s, milling machines evolved into ''machining centers'': milling machines augmented by automatic tool changers, tool magazines or carousels, CNC capability, coolant systems, and enclosures. Milling centers are generally classified as vertical machining centers (VMCs) or horizontal machining centers (HMCs). The integra ...
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Lathes
A lathe () is a machine tool that rotates a workpiece about an axis of rotation to perform various operations such as cutting, sanding, knurling, drilling, deformation, facing, and turning, with tools that are applied to the workpiece to create an object with symmetry about that axis. Lathes are used in woodturning, metalworking, metal spinning, thermal spraying, parts reclamation, and glass-working. Lathes can be used to shape pottery, the best-known design being the Potter's wheel. Most suitably equipped metalworking lathes can also be used to produce most solids of revolution, plane surfaces and screw threads or helices. Ornamental lathes can produce three-dimensional solids of incredible complexity. The workpiece is usually held in place by either one or two ''centers'', at least one of which can typically be moved horizontally to accommodate varying workpiece lengths. Other work-holding methods include clamping the work about the axis of rotation using a chuck o ...
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