Spray Tower
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Spray Tower
A spray tower (or spray column or spray chamber) is gas-liquid contactor used to achieve mass and heat transfer between a continuous gas phase (that can contain dispersed solid particles) and a dispersed liquid phase. It consists of an empty cylindrical vessel made of steel or plastic, and nozzles that spray liquid into the vessel. The inlet gas stream usually enters at the bottom of the tower and moves upward, while the liquid is sprayed downward from one or more levels. This flow of inlet gas and liquid in opposite directions is called countercurrent flow. Overview This type of technology can be used for example as a wet scrubber for air pollution control. Countercurrent flow exposes the outlet gas with the lowest pollutant concentration to the freshest scrubbing liquid. Many nozzles are placed across the tower at different heights to spray all of the gas as it moves up through the tower. The reason for using many nozzles is to maximize the number of fine droplets impacting t ...
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Pressure Drop
Pressure drop is defined as the difference in total pressure between two points of a fluid carrying network. A pressure drop occurs when frictional forces, caused by the resistance to flow, act on a fluid as it flows through the tube. The main determinants of resistance to fluid flow are fluid velocity through the pipe and fluid viscosity. Pressure drop increases proportionally to the frictional shear forces within the piping network. A piping network containing a high relative roughness rating as well as many pipe fittings and joints, tube convergence, divergence, turns, surface roughness, and other physical properties will affect the pressure drop. High flow velocities and/or high fluid viscosities result in a larger pressure drop across a section of pipe or a valve or elbow. Low velocity will result in lower or no pressure drop. The fluid may also be biphasic as in pneumatic conveying with a gas and a solid, in this case, the friction of the solid must also be taken into cons ...
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Spray Nozzles
Spray or spraying commonly refer to: * Spray (liquid drop) ** Aerosol spray ** Blood spray ** Hair spray ** Nasal spray ** Pepper spray ** PAVA spray ** Road spray or tire spray, road debris kicked up from a vehicle tire ** Sea spray, refers to aerosol particles that form in the ocean * Spraying, or the creation of a spray ** Spraying (animal behavior), the action of an animal marking its territory with urine ** The use of a spray bottle ** The use of a sprayer ** Aerial application of chemicals ** Spray painting Spray or spraying may also refer to: People * Ruth Hinshaw Spray (1848-1929), American peace activist Places * Spray, North Carolina, a former mill town in Rockingham County, North Carolina, now part of Eden, North Carolina Arts, entertainment, and media * Spray (band), a British synthpop band * ''Spray'' (video game), a 2008 video game for Nintendo's Wii video game console Brands and enterprises * Spray Network, a Swedish Internet company Computing * Heap spray ...
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Liquid-to-gas Ratio
An important parameter in wet scrubbing systems is the rate of liquid flow. It is common in wet scrubber terminology to express the liquid flow as a function of the gas flow rate that is being treated. This is commonly called the liquid-to-gas ratio (L/G ratio) and uses the units of gallons per 1,000 actual cubic feet or litres per cubic metre (L/m3). Expressing the amount of liquid used as a ratio enables systems of different sizes to be readily compared. For particulate removal, the liquid-to-gas ratio is a function of the mechanical design of the system; while for gas absorption this ratio gives an indication of the difficulty of removing a pollutant. Most wet scrubbers used for particulate control operate with liquid-to-gas ratios in the range of 4 to 20 gallons per 1,000 actual cubic foot (0.5 to 3 litres per actual cubic metre). Depending on scrubber design, a minimum volume of liquid is required to "wet" the scrubber internals and create sufficient collection targets. Afte ...
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Flue-gas Desulfurization
Flue-gas desulfurization (FGD) is a set of technologies used to remove sulfur dioxide () from exhaust flue gases of fossil-fuel power plants, and from the emissions of other sulfur oxide emitting processes such as waste incineration. Methods Since stringent environmental regulations limiting emissions have been enacted in many countries, is being removed from flue gases by a variety of methods. Common methods used: * Wet scrubbing using a slurry of alkaline sorbent, usually limestone or lime, or seawater to scrub gases; * Spray-dry scrubbing using similar sorbent slurries; * Wet sulfuric acid process recovering sulfur in the form of commercial quality sulfuric acid; * SNOX Flue gas desulfurization removes sulfur dioxide, nitrogen oxides and particulates from flue gases; *Dry sorbent injection systems that introduce powdered hydrated lime (or other sorbent material) into exhaust ducts to eliminate and from process emissions. For a typical coal-fired power station, flue-g ...
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Tallow
Tallow is a rendered form of beef or mutton fat, primarily made up of triglycerides. In industry, tallow is not strictly defined as beef or mutton fat. In this context, tallow is animal fat that conforms to certain technical criteria, including its melting point. Commercial tallow commonly contains fat derived from other animals, such as lard from pigs, or even from plant sources. The adjacent diagram shows the chemical structure of a typical triglyceride molecule. The solid material remaining after rendering is called cracklings, greaves, or graves. It has been used mostly for animal food, such as dog food. In the soap industry and among soap-making hobbyists, the name tallowate is used informally to refer to soaps made from tallow. Sodium tallowate, for example, is obtained by reacting tallow with sodium hydroxide (lye, caustic soda) or sodium carbonate (washing soda). It consists chiefly of a variable mixture of sodium salts of fatty acids, such as oleic and pa ...
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Bone Meal
Bone meal is a mixture of finely and coarsely ground animal bones and slaughter-house waste products. It is used as a dietary supplement to supply calcium (Ca) and phosphorus (P) to monogastric livestock in the form of hydroxiapathite. As a slow-release organic fertilizer, it supplies phosphorus, calcium, and a small amount of nitrogen to plants. Uses Dietary supplement Bone meal, along with a variety of other meals, especially meat meal, is used as a dietary/mineral supplement for livestock. The improper application of bone and meat meal products in animal nutrition can contribute to the spread of Transmissible spongiform encephalopathy, commonly known in cattle as Mad Cow Disease. Proper heat control can reduce salmonella contaminants. Bone meal was historically used as a human dietary calcium supplement. Research has shown that calcium and lead in their ionic forms (Ca2+, Pb2+) have similar atomic structures and so create a potential for accumulation of lead in bones. ...
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Fertilizer
A fertilizer (American English) or fertiliser (British English; see spelling differences) is any material of natural or synthetic origin that is applied to soil or to plant tissues to supply plant nutrients. Fertilizers may be distinct from liming materials or other non-nutrient soil amendments. Many sources of fertilizer exist, both natural and industrially produced. For most modern agricultural practices, fertilization focuses on three main macro nutrients: nitrogen (N), phosphorus (P), and potassium (K) with occasional addition of supplements like rock flour for micronutrients. Farmers apply these fertilizers in a variety of ways: through dry or pelletized or liquid application processes, using large agricultural equipment or hand-tool methods. Historically fertilization came from natural or organic sources: compost, animal manure, human manure, harvested minerals, crop rotations and byproducts of human-nature industries (i.e. fish processing waste, or bloodmeal fro ...
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Superphosphate
Triple superphosphate is a component of fertilizer that primarily consists of monocalcium phosphate, Ca(H2PO4)2. Triple superphosphate is obtained by treating phosphate rock with phosphoric acid. Traditional routes for extraction of phosphate rock uses sulfuric acid gives single superphosphate, an approximate 1:1 mixture of Ca(H2PO4)2 and CaSO4 phosphogypsum). Double superphosphate refers to some average of triple- and single superphosphate, resulting from the extraction of phosphate rock with a mixture of phosphoric and sulfuric acids. Many fertilizers are derived from triple superphosphate, e.g. by blending with ammonium sulfate and potassium chloride Potassium chloride (KCl, or potassium salt) is a metal halide salt composed of potassium and chlorine. It is odorless and has a white or colorless vitreous crystal appearance. The solid dissolves readily in water, and its solutions have a salt .... Typical fertilizer-grade triple superphosphate contains 45% P2O5eq, single s ...
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Hydrochloric Acid
Hydrochloric acid, also known as muriatic acid, is an aqueous solution of hydrogen chloride. It is a colorless solution with a distinctive pungent smell. It is classified as a strong acid Acid strength is the tendency of an acid, symbolised by the chemical formula HA, to dissociate into a proton, H+, and an anion, A-. The dissociation of a strong acid in solution is effectively complete, except in its most concentrated solutions .... It is a component of the gastric acid in the digestive systems of most animal species, including humans. Hydrochloric acid is an important laboratory reagent and industrial chemical. History In the early tenth century, the Persian physician and alchemist Abu Bakr al-Razi ( 865–925, Latin: Rhazes) conducted experiments with sal ammoniac (ammonium chloride) and vitriol (hydrated sulfates of various metals), which he distilled together, thus producing the gas hydrogen chloride. In doing so, al-Razi may have stumbled upon a primitive method ...
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Theoretical Plate
A theoretical plate in many separation processes is a hypothetical zone or stage in which two phases, such as the liquid and vapor phases of a substance, establish an equilibrium with each other. Such equilibrium stages may also be referred to as an equilibrium stage, ideal stage, or a theoretical tray. The performance of many separation processes depends on having series of equilibrium stages and is enhanced by providing more such stages. In other words, having more theoretical plates increases the efficiency of the separation process be it either a distillation, absorption, chromatographic, adsorption or similar process. Applications The concept of theoretical plates and trays or equilibrium stages is used in the design of many different types of separation. Distillation columns The concept of theoretical plates in designing distillation processes has been discussed in many reference texts. Any physical device that provides good contact between the vapor and liquid phases pre ...
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Packed Bed
In chemical processing, a packed bed is a hollow tube, pipe, or other vessel that is filled with a packing material. The packing can be randomly filled with small objects like Raschig rings or else it can be a specifically designed structured packing. Packed beds may also contain catalyst particles or adsorbents such as zeolite pellets, granular activated carbon, etc. The purpose of a packed bed is typically to improve contact between two phases in a chemical or similar process. Packed beds can be used in a chemical reactor, a distillation process, or a scrubber, but packed beds have also been used to store heat in chemical plants. In this case, hot gases are allowed to escape through a vessel that is packed with a refractory material until the packing is hot. Air or other cool gas is then fed back to the plant through the hot bed, thereby pre-heating the air or gas feed. Applications Packed column In industry, a packed column is a type of packed bed used to perform ...
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