Slip Fit
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Slip Fit
Engineering fits are generally used as part of geometric dimensioning and tolerancing when a part or assembly is designed. In engineering terms, the "fit" is the clearance between two mating parts, and the size of this clearance determines whether the parts can, at one end of the spectrum, move or rotate independently from each other or, at the other end, are temporarily or permanently joined. Engineering fits are generally described as a "shaft and hole" pairing, but are not necessarily limited to just round components. ISO is the internationally accepted standard for defining engineering fits, but ANSI is often still used in North America. ISO and ANSI both group fits into three categories: clearance, location or transition, and interference. Within each category are several codes to define the size limits of the hole or shaft - the combination of which determines the type of fit. A fit is usually selected at the design stage according to whether the mating parts need to be accur ...
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Geometric Dimensioning And Tolerancing
Geometric Dimensioning and Tolerancing (GD&T) is a system for defining and communicating engineering tolerances and relationships. It uses a symbolic language on engineering drawings and computer-generated three-dimensional solid models that explicitly describe nominal geometry and its allowable variation. It tells the manufacturing staff and machines what degree of accuracy and precision is needed on each controlled feature of the part. GD&T is used to define the nominal (theoretically perfect) geometry of parts and assemblies, to define the allowable variation in form and possible size of individual features, and to define the allowable variation between features. *Dimensioning specifications define the nominal, as-modeled or as-intended geometry. One example is a basic dimension. *Tolerancing specifications define the allowable variation for the form and possibly the size of individual features, and the allowable variation in orientation and location between features. Two exam ...
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Lapping
Lapping is a machining process in which two surfaces are rubbed together with an abrasive between them, by hand movement or using a machine. Lapping often follows other subtractive processes with more aggressive material removal as a first step, such as milling and/or grinding. Lapping can take two forms. The first type of lapping (traditionally often called grinding), involves rubbing a brittle material such as glass against a surface such as iron or glass itself (also known as the "lap" or grinding tool) with an abrasive such as aluminum oxide, jeweller's rouge, optician's rouge, emery, silicon carbide, diamond, etc., between them. This produces microscopic conchoidal fractures as the abrasive rolls about between the two surfaces and removes material from both. The other form of lapping involves a softer material such as pitch or a ceramic for the lap, which is "charged" with the abrasive. The lap is then used to cut a harder material—the workpiece. The abrasive emb ...
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Coiled Spring Pins
A spring pin (also called tension pin or roll pin) is a mechanical fastener that secures the position of two or more parts of a machine relative to each other. Spring pins have a body diameter which is larger than the hole diameter, and a chamfer on either one or both ends to facilitate starting the pin into the hole. The spring action of the pin allows it to compress as it assumes the diameter of the hole. The force exerted by the pin against the hole wall retains it in the hole, therefore a spring pin is considered a self retaining fastener. Spring pins may be used to retain a shaft as a journal in a plain bearing A plain bearing, or more commonly sliding contact bearing and slide bearing (in railroading sometimes called a solid bearing, journal bearing, or friction bearing), is the simplest type of bearing, comprising just a bearing surface and no roll ..., as a type of key to fasten one shaft to another, or to precisely fasten flat faces of mating parts together throug ...
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Statistical Interference
When two probability distributions overlap, statistical interference exists. Knowledge of the distributions can be used to determine the likelihood that one parameter exceeds another, and by how much. This technique can be used for dimensioning of mechanical parts, determining when an applied load exceeds the strength of a structure, and in many other situations. This type of analysis can also be used to estimate the ''probability of failure'' or the ''frequency of failure''. Dimensional interference Mechanical parts are usually designed to fit precisely together. For example, if a shaft is designed to have a "sliding fit" in a hole, the shaft must be a little smaller than the hole. (Traditional tolerances may suggest that all dimensions fall within those intended tolerances. A process capability study of actual production, however, may reveal normal distribution In statistics, a normal distribution or Gaussian distribution is a type of continuous probability distribu ...
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Interchangeable Parts
Interchangeable parts are parts ( components) that are identical for practical purposes. They are made to specifications that ensure that they are so nearly identical that they will fit into any assembly of the same type. One such part can freely replace another, without any custom fitting, such as filing. This interchangeability allows easy assembly of new devices, and easier repair of existing devices, while minimizing both the time and skill required of the person doing the assembly or repair. The concept of interchangeability was crucial to the introduction of the assembly line at the beginning of the 20th century, and has become an important element of some modern manufacturing but is missing from other important industries. Interchangeability of parts was achieved by combining a number of innovations and improvements in machining operations and the invention of several machine tools, such as the slide rest lathe, screw-cutting lathe, turret lathe, milling machine and metal ...
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Engineering Tolerance
Engineering tolerance is the permissible limit or limits of variation in: # a physical dimension; # a measured value or physical property of a material, manufactured object, system, or service; # other measured values (such as temperature, humidity, etc.); # in engineering and safety, a physical distance or space (tolerance), as in a truck (lorry), train or boat under a bridge as well as a train in a tunnel (see structure gauge and loading gauge); # in mechanical engineering, the space between a bolt and a nut or a hole, etc. Dimensions, properties, or conditions may have some variation without significantly affecting functioning of systems, machines, structures, etc. A variation beyond the tolerance (for example, a temperature that is too hot or too cold) is said to be noncompliant, rejected, or exceeding the tolerance. Considerations when setting tolerances A primary concern is to determine how wide the tolerances may be without affecting other factors or the outcome of a ...
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Geometric Dimensioning And Tolerancing
Geometric Dimensioning and Tolerancing (GD&T) is a system for defining and communicating engineering tolerances and relationships. It uses a symbolic language on engineering drawings and computer-generated three-dimensional solid models that explicitly describe nominal geometry and its allowable variation. It tells the manufacturing staff and machines what degree of accuracy and precision is needed on each controlled feature of the part. GD&T is used to define the nominal (theoretically perfect) geometry of parts and assemblies, to define the allowable variation in form and possible size of individual features, and to define the allowable variation between features. *Dimensioning specifications define the nominal, as-modeled or as-intended geometry. One example is a basic dimension. *Tolerancing specifications define the allowable variation for the form and possibly the size of individual features, and the allowable variation in orientation and location between features. Two exam ...
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Honing (metalworking)
Honing is an abrasive machining process that produces a precision surface on a metal workpiece by scrubbing an abrasive grinding stone or grinding wheel against it along a controlled path. Honing is primarily used to improve the geometric form of a surface, but can also improve the surface finish. Typical applications are the finishing of cylinders for internal combustion engines, air bearing spindles and gears. There are many types of hones, but all consist of one or more abrasive stones that are held under pressure against the surface they are working on. Other similar processes are lapping and superfinishing. Honing stones Honing uses a special tool, called a ''honing stone'' or a ''hone'', to achieve a precision surface. The hone is composed of abrasive grains that are bound together with an adhesive. Generally, honing grains are irregularly shaped and about 10 to 50 micrometers in diameter (300 to 1500 mesh grit). Smaller grain sizes produce a smoother surface on t ...
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Turning
Turning is a machining process in which a cutting tool, typically a non-rotary tool bit, describes a helix toolpath by moving more or less linearly while the workpiece rotates. Usually the term "turning" is reserved for the generation of ''external'' surfaces by this cutting action, whereas this same essential cutting action when applied to ''internal'' surfaces (holes, of one kind or another) is called " boring". Thus the phrase "turning and boring" categorizes the larger family of processes known as lathing. The cutting of faces on the workpiece, whether with a turning or boring tool, is called "facing", and may be lumped into either category as a subset. Turning can be done manually, in a traditional form of lathe, which frequently requires continuous supervision by the operator, or by using an automated lathe which does not. Today the most common type of such automation is computer numerical control, better known as CNC. (CNC is also commonly used with many other typ ...
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International Organization For Standardization
The International Organization for Standardization (ISO ) is an international standard development organization composed of representatives from the national standards organizations of member countries. Membership requirements are given in Article 3 of the ISO Statutes. ISO was founded on 23 February 1947, and (as of November 2022) it has published over 24,500 international standards covering almost all aspects of technology and manufacturing. It has 809 Technical committees and sub committees to take care of standards development. The organization develops and publishes standardization in all technical and nontechnical fields other than electrical and electronic engineering, which is handled by the IEC.Editors of Encyclopedia Britannica. 3 June 2021.International Organization for Standardization" ''Encyclopedia Britannica''. Retrieved 2022-04-26. It is headquartered in Geneva, Switzerland, and works in 167 countries . The three official languages of the ISO are English, Fren ...
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Milling (machining)
Milling is the process of machining using rotary Milling cutter, cutters to remove material by advancing a cutter into a workpiece. This may be done by varying direction on one or several axes, cutter head speed, and pressure. Milling covers a wide variety of different operations and machines, on scales from small individual parts to large, heavy-duty gang milling operations. It is one of the most commonly used processes for machining custom parts to precise tolerances. Milling can be done with a wide range of machine tools. The original class of machine tools for milling was the milling machine (often called a mill). After the advent of computer numerical control (CNC) in the 1960s, milling machines evolved into ''machining centers'': milling machines augmented by automatic tool changers, tool magazines or carousels, CNC capability, coolant systems, and enclosures. Milling centers are generally classified as vertical machining centers (VMCs) or horizontal machining centers (HMCs) ...
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Reamer
A reamer is a type of rotary cutting tool used in metalworking. Precision reamers are designed to enlarge the size of a previously formed hole by a small amount but with a high degree of accuracy to leave smooth sides. There are also non-precision reamers which are used for more basic enlargement of holes or for removing burrs. The process of enlarging the hole is called reaming. There are many different types of reamer and they may be designed for use as a hand tool or in a machine tool, such as a milling machine or drill press. Construction A typical reamer consists of a set of parallel straight or helical cutting edges along the length of a cylindrical body. Each cutting edge is ground at a slight angle and with a slight undercut below the cutting edge. Reamers must combine both hardness in the cutting edges, for long life, and toughness, so that the tool does not fail under the normal forces of use. They should only be used to remove small amounts of material. This ensures a ...
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