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Slag (welding)
Welding slag is a form of slag, or vitreous material produced as a byproduct of some arc welding processes, most specifically shielded metal arc welding (also known as stick welding), submerged arc welding, and flux-cored arc welding. Slag is formed when flux, the solid shielding material used in the welding process, melts in or on top of the weld zone (also known as Dross). Slag is the solidified remaining flux after the weld area cools.Modern Welding Technology (6th Edition), Howard B. Cary& Scott Helzer, 2004, __TOC__ Flux Welding flux is a combination of carbonate and silicate materials used in welding processes to shield the weld from atmospheric gases. When the heat of the weld zone reaches the flux, the flux melts and outgasses. The gases produced push the atmospheric gas back, preventing oxidation (and reactions with nitrogen). The melted flux covers the molten metal in the weld zone. Flux materials are chosen so that the density of the melted flux / slag is lower ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Submerged Arc Welding Schematic
Submerge (and its variants) means to be covered by something (usually a liquid), such as being underwater: * Submerged arc welding * Submerged continent * Submerged forest * Submerged floating tunnel * Submerged specific gravity * Submergent coastline * Submergent plant * Submersible * Submersible bridge * Submersible drilling rig * Submersible mixer * Submersisphaeria, submerged fungi genus * Ceratophyllum submersum, submerged, free-floating, aquatic plant * the action of a submarine of diving below the surface of water Submerge, Submerged, or Submersed may also refer to: * ''Submerge'', 1998 album by the Japanese alternative rock band Coaltar of the Deepers * Submerge (nightclub), Indian nightclub * ''Submerged'' (2000 film), a 2000 film * ''Submerged'' (2005 film), a 2005 film * ''Submerged'' (2016 film), a 2016 film * ''Submerged'' (video game), a 2015 video game * ''Submerged'', a one-act play written in 1929 by Clay Shaw and Herman Stuart Cottman * ''Submerged' ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Wire Brush
A wire brush is a tool consisting of a brush whose bristles are made of wire, most often steel wire. The steel used is generally a medium- to high-carbon variety and very hard and springy. Other wire brushes feature bristles made from brass or stainless steel, depending on application. Wires in a wire brush can be held together by epoxy, staples, or other binding. Wire brushes usually either have a handle of wood or plastic (for handheld use) or are formed into a wheel for use on angle grinders, bench grinders, pistol-grip drill motors, or other power tools. Uses The wire brush is primarily an abrasive implement, used for cleaning rust and removing paint. It is also used to clean surfaces and to create a better conductive area for attaching electrical connections, such as those between car battery posts and their connectors, should they accumulate a build-up of grime and dirt. When cleaning stainless steel, it is advisable to use a stainless steel bristle wire brush, as a ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Angle Grinder
An angle grinder, also known as a side grinder or disc grinder, is a handheld power tool used for grinding (abrasive cutting) and polishing. Although developed originally as tools for rigid abrasive discs, the availability of an interchangeable power source has encouraged their use with a wide variety of cutters and attachments. Angle grinders can be powered by an electric motor or compressed air. The motor drives a geared head at a right-angle on which is mounted an abrasive disc or a thinner cut-off disc, either of which can be replaced when worn. Angle grinders typically have an adjustable guard and a side-handle for two-handed operation. Certain angle grinders, depending on their speed range, can be used as sanders, employing a sanding disc with a backing pad or disc. The backing system is typically made of hard plastic, phenolic resin, or medium-hard rubber depending on the amount of flexibility desired. Angle grinders are standard equipment in metal fabrication shops an ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Hammer
A hammer is a tool, most often a hand tool, consisting of a weighted "head" fixed to a long handle that is swung to deliver an impact to a small area of an object. This can be, for example, to drive nails into wood, to shape metal (as with a forge), or to crush rock. Hammers are used for a wide range of driving, shaping, breaking and non-destructive striking applications. Traditional disciplines include carpentry, blacksmithing, warfare, and percussive musicianship (as with a gong). Hammering is use of a hammer in its strike capacity, as opposed to prying with a secondary claw or grappling with a secondary hook. Carpentry and blacksmithing hammers are generally wielded from a stationary stance against a stationary target as gripped and propelled with one arm, in a lengthy downward planar arc—downward to add kinetic energy to the impact—pivoting mainly around the shoulder and elbow, with a small but brisk wrist rotation shortly before impact; for extreme impact, c ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
X-ray
An X-ray, or, much less commonly, X-radiation, is a penetrating form of high-energy electromagnetic radiation. Most X-rays have a wavelength ranging from 10 picometers to 10 nanometers, corresponding to frequencies in the range 30 petahertz to 30 exahertz ( to ) and energies in the range 145 eV to 124 keV. X-ray wavelengths are shorter than those of UV rays and typically longer than those of gamma rays. In many languages, X-radiation is referred to as Röntgen radiation, after the German scientist Wilhelm Conrad Röntgen, who discovered it on November 8, 1895. He named it ''X-radiation'' to signify an unknown type of radiation.Novelline, Robert (1997). ''Squire's Fundamentals of Radiology''. Harvard University Press. 5th edition. . Spellings of ''X-ray(s)'' in English include the variants ''x-ray(s)'', ''xray(s)'', and ''X ray(s)''. The most familiar use of X-rays is checking for fractures (broken bones), but X-rays are also used in other ways. ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Welding Defect
In metalworking, a welding defect is any flaw that compromises the usefulness of a weldment. There is a great variety of welding defects. Welding imperfections are classified according to ISO 6520, while their acceptable limits are specified in ISO 5817 and ISO 10042. Major causes According to the American Society of Mechanical Engineers (ASME), causes of welding defects can be broken down as follows: 41% poor process conditions, 32% operator error, 12% wrong technique, 10% incorrect consumables and 5% bad weld grooves. Hydrogen embrittlement Residual stresses The magnitude of stress that can be formed from welding can be roughly calculated using: :E \alpha \Delta T Where E is Young's modulus, α is the coefficient of thermal expansion, and ΔT is the temperature change. For steel this calculates out to be approximately . Types Cracks Defects related to fracture. Arc strikes An Arc Strike is a discontinuity resulting from an arc, consisting of any localized remelted met ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
FCAW Drawing
Flux-cored arc welding (FCAW or FCA) is a semi-automatic or automatic arc welding process. FCAW requires a continuously-fed consumable tubular electrode containing a flux and a constant-voltage or, less commonly, a constant-current welding power supply. An externally supplied shielding gas is sometimes used, but often the flux itself is relied upon to generate the necessary protection from the atmosphere, producing both gaseous protection and liquid slag protecting the weld. Types One type of FCAW requires no shielding gas. This is made possible by the flux core in the tubular consumable electrode. However, this core contains more than just flux. It also contains various ingredients that when exposed to the high temperatures of welding generate a shielding gas for protecting the arc. This type of FCAW is attractive because it is portable and generally has good penetration into the base metal. Also, windy conditions need not be considered. Some disadvantages are that this proces ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Slag
Slag is a by-product of smelting (pyrometallurgical) ores and used metals. Broadly, it can be classified as ferrous (by-products of processing iron and steel), ferroalloy (by-product of ferroalloy production) or non-ferrous/base metals (by-products of recovering non-ferrous materials like copper, nickel, zinc and phosphorus). Within these general categories, slags can be further categorized by their precursor and processing conditions (e.g., Blast furnace (BF) slags, air-cooled blast furnace (ACBF) slag, basic oxygen furnace (BOF) slag, and electric arc furnace (EAF) slag) . Due to the large demand for these materials, slag production has also significantly increased throughout the years despite recycling (most notably in the iron and steelmaking industries) and upcycling efforts. The World Steel Association (WSA) estimates that 600 kg of by-products (~90 wt% is slags) are generated per tonne of steel produced. Composition Slag is usually a mixture of metal oxides and sili ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
SMAW Weld Area
FCAW-6GR SMAW may refer to: *Mk 153 Shoulder-Launched Multipurpose Assault Weapon, or SMAW for short *Shielded metal arc welding Shielded metal arc welding (SMAW), also known as manual metal arc welding (MMA or MMAW), flux shielded arc welding or informally as stick welding, is a manual arc welding process that uses a consumable electrode covered with a flux to lay the wel ..., the arc welding process that uses electrodes with a coated covering called flux {{disambig ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Flux (metallurgy)
In metallurgy, a flux () is a chemical cleaning agent, flowing agent, or purifying agent. Fluxes may have more than one function at a time. They are used in both extractive metallurgy and metal joining. Some of the earliest known fluxes were sodium carbonate, potash, charcoal, coke, borax, lime, lead sulfide and certain minerals containing phosphorus. Iron ore was also used as a flux in the smelting of copper. These agents served various functions, the simplest being a reducing agent, which prevented oxides from forming on the surface of the molten metal, while others absorbed impurities into the slag, which could be scraped off the molten metal. Fluxes are also used in foundries for removing impurities from molten nonferrous metals such as aluminium, or for adding desirable trace elements such as titanium. As cleaning agents, fluxes facilitate soldering, brazing, and welding by removing oxidation from the metals to be joined. In some applications molten flux also serve ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
