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Sawfiler
A saw filer is a person who maintains and repairs saws in a saw mill. A saw filer's work area in the mill is called the filing room. Saws used in timber mills are very large. They need maintenance for safe operation. Repair of damaged saws requires a degree of skill. It takes a year of saw filing to become proficient. Automated equipment has continued to be developed and implemented to improve saw repair quality, with the end goal of operational uptime and productivity. Bandsaw filing Bandsaws in timber mills range in size from about (4" x 22ga x 10') to (16" x 11ga x 62') and can use any of the three main different saw band types: *Single-cut saws have, as the name implies, teeth on one side, allowing for cutting in one direction only. *Double-cut saws have teeth on both sides. These types are designed for machinery that allows the log or work piece to be cut from either the front or the back direction of travel. *"Sliver tooth" saws have teeth on both sides but they have di ...
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Saw Mill
A sawmill (saw mill, saw-mill) or lumber mill is a facility where logs are cut into lumber. Modern sawmills use a motorized saw to cut logs lengthwise to make long pieces, and crosswise to length depending on standard or custom sizes ( dimensional lumber). The "portable" sawmill is of simple operation. The log lies flat on a steel bed, and the motorized saw cuts the log horizontally along the length of the bed, by the operator manually pushing the saw. The most basic kind of sawmill consists of a chainsaw and a customized jig ("Alaskan sawmill"), with similar horizontal operation. Before the invention of the sawmill, boards were made in various manual ways, either rived (split) and planed, hewn, or more often hand sawn by two men with a whipsaw, one above and another in a saw pit below. The earliest known mechanical mill is the Hierapolis sawmill, a Roman water-powered stone mill at Hierapolis, Asia Minor dating back to the 3rd century AD. Other water-powered mills follo ...
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Saw Mill
A sawmill (saw mill, saw-mill) or lumber mill is a facility where logs are cut into lumber. Modern sawmills use a motorized saw to cut logs lengthwise to make long pieces, and crosswise to length depending on standard or custom sizes ( dimensional lumber). The "portable" sawmill is of simple operation. The log lies flat on a steel bed, and the motorized saw cuts the log horizontally along the length of the bed, by the operator manually pushing the saw. The most basic kind of sawmill consists of a chainsaw and a customized jig ("Alaskan sawmill"), with similar horizontal operation. Before the invention of the sawmill, boards were made in various manual ways, either rived (split) and planed, hewn, or more often hand sawn by two men with a whipsaw, one above and another in a saw pit below. The earliest known mechanical mill is the Hierapolis sawmill, a Roman water-powered stone mill at Hierapolis, Asia Minor dating back to the 3rd century AD. Other water-powered mills follo ...
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Bandsaw
A bandsaw (also written band saw) is a power saw with a long, sharp blade consisting of a continuous band of toothed metal stretched between two or more wheels to cut material. They are used principally in woodworking, metalworking, and lumbering, but may cut a variety of materials. Advantages include uniform cutting action as a result of an evenly distributed tooth load, and the ability to cut irregular or curved shapes like a jigsaw.. The minimum radius of a curve is determined by the width of the band and its kerf. Most bandsaws have two wheels rotating in the same plane, one of which is powered, although some may have three or four to distribute the load. The blade itself can come in a variety of sizes and tooth pitches (teeth per inch, or TPI), which enables the machine to be highly versatile and able to cut a wide variety of materials including wood, metal and plastic. Almost all bandsaws today are powered by an electric motor. Line shaft versions were once common but ...
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Circular Saw
A circular saw is a power-saw using a toothed or abrasive disc or blade to cut different materials using a rotary motion spinning around an arbor. A hole saw and ring saw also use a rotary motion but are different from a circular saw. ''Circular saws'' may also be loosely used for the blade itself. Circular saws were invented in the late 18th century and were in common use in sawmills in the United States by the middle of the 19th century. A circular saw is a tool for cutting many materials such as wood, masonry, plastic, or metal and may be hand-held or mounted to a machine. In woodworking the term "circular saw" refers specifically to the hand-held type and the table saw and chop saw are other common forms of circular saws. "Skilsaw" and "Skil saw" have become generic trademarks for conventional hand-held circular saws. Circular saw blades are specially designed for each particular material they are intended to cut and in cutting wood are specifically designed for making ...
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Maintenance, Repair, And Operations
The technical meaning of maintenance involves functional checks, servicing, repairing or replacing of necessary devices, equipment, machinery, building infrastructure, and supporting utilities in industrial, business, and residential installations. Over time, this has come to include multiple wordings that describe various cost-effective practices to keep equipment operational; these activities occur either before or after a failure. Definitions Maintenance functions can defined as maintenance, repair and overhaul (MRO), and MRO is also used for maintenance, repair and operations. Over time, the terminology of maintenance and MRO has begun to become standardized. The United States Department of Defense uses the following definitions:Federal Standard 1037C and from MIL-STD-188 and from the Department of Defense Dictionary of Military and Associated Terms * Any activity—such as tests, measurements, replacements, adjustments, and repairs—intended to retain or restore a fun ...
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Grinding Machine
A grinding machine, often shortened to grinder, is a power tool (or machine tool) used for grinding. It is a type of machining using an abrasive wheel as the cutting tool. Each grain of abrasive on the wheel's surface cuts a small chip from the workpiece via shear deformation. Grinding is used to finish workpieces that must show high surface quality (e.g., low surface roughness) and high accuracy of shape and dimension. As the accuracy in dimensions in grinding is of the order of 0.000025 mm, in most applications it tends to be a finishing operation and removes comparatively little metal, about 0.25 to 0.50 mm depth. However, there are some roughing applications in which grinding removes high volumes of metal quite rapidly. Thus, grinding is a diverse field. Overview The grinding machine consists of a bed with a fixture to guide and hold the workpiece, and a power-driven grinding wheel spinning at the required speed. The speed is determined by the wheel’s diameter ...
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Case Hardening
Case-hardening or surface hardening is the process of hardening the surface of a metal object while allowing the metal deeper underneath to remain soft, thus forming a thin layer of harder metal at the surface. For iron or steel with low carbon content, which has poor to no hardenability of its own, the case-hardening process involves infusing additional carbon or nitrogen into the surface layer. Case-hardening is usually done after the part has been formed into its final shape, but can also be done to increase the hardening element content of bars to be used in a pattern welding or similar process. The term face hardening is also used to describe this technique, when discussing modern armour. Hardening is desirable for metal components that are subject to sliding contact with hard or abrasive materials, as the hardened metal is more resistant to surface wear. However, because hardened metal is usually more brittle than softer metal, through-hardening (that is, hardening the ...
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Swaging
Swaging () is a forging process in which the dimensions of an item are altered using dies into which the item is forced. Swaging is usually a cold working process, but also may be hot worked. The term swage may apply to the process (verb) or to a die or tool (noun) used in that process. Origin The term "swage" comes from the Old French term ''souage'', meaning "decorative groove" or "ornamental moulding". Swages were originally tools used by blacksmiths to form metal into various shapes too intricate to make with a hammer alone. These have handles for holding or pegs for attaching to an anvil, and often a flat head for striking with a hammer. Swage blocks are anvil-like dies with various shapes forged into them, which are also used for forming metal. Swages called " fullers" are specific to making grooves in swords and knives. ''Swage'' is most often pronounced ( AHD format: swāj). Another (less common) pronunciation sometimes heard in the metalworking industries is ( ...
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Kerf
A saw is a tool consisting of a tough blade, wire, or chain with a hard toothed edge. It is used to cut through material, very often wood, though sometimes metal or stone. The cut is made by placing the toothed edge against the material and moving it forcefully forth and less vigorously back or continuously forward. This force may be applied by hand, or powered by steam, water, electricity or other power source. An abrasive saw has a powered circular blade designed to cut through metal or ceramic. Terminology * Abrasive saw: A saw that cuts with an abrasive disc or band, rather than a toothed blade. * Back: the edge opposite the toothed edge. * Fleam: The angle of the faces of the teeth relative to a line perpendicular to the face of the saw. * Gullet: The valley between the points of the teeth. * Heel: The end closest to the handle. * Kerf: The narrow channel left behind by the saw and (relatedly) the measure of its width. The kerf depends on several factors: the width of ...
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Stellite
Stellite is a range of cobalt-chromium alloys designed for wear resistance. The alloys may also contain tungsten or molybdenum and a small, but important, amount of carbon. History Stellite is a trademarked name of Kennametal Inc. Prior to that it was owned by Union Carbide, Stellite Division. Invented by Elwood Haynes in the early 1900s as a material for making cutlery that wouldn't stain or require constant cleaning. Composition Stellite alloys are a range of cobalt-based alloys, with significant proportions of chromium (up to 33%) and tungsten (up to 18%). Some of the alloys also contain nickel or molybdenum. Most of them are fairly high carbon content when compared to carbon steels, though they contain less than 3% iron, and in the stellite alloys the carbon is primarily associated with the chromium to form hard chromium carbide particles which are dispersed in the cobalt-based matrix. Properties Stellite is a family of completely non-magnetic and corrosion-resistant co ...
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Tungsten Carbide
Tungsten carbide (chemical formula: WC) is a chemical compound (specifically, a carbide) containing equal parts of tungsten and carbon atoms. In its most basic form, tungsten carbide is a fine gray powder, but it can be pressed and formed into shapes through sintering for use in industrial machinery, cutting tools, chisels, abrasives, armor-piercing shells and jewelry. Tungsten carbide is approximately twice as stiff as steel, with a Young's modulus of approximately 530–700 GPa, and is double the density of steel—nearly midway between that of lead and gold. It is comparable with corundum (α-) in hardness and can be polished and finished only with abrasives of superior hardness such as cubic boron nitride and diamond powder, wheels and compounds. Naming Historically referred to as Wolfram, ''Wolf Rahm'', wolframite ore was then later carburized and cemented with a binder creating a composite now called "tungsten carbide". Tungsten is Swedish for "heavy stone". Col ...
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Welding
Welding is a fabrication (metal), fabrication process that joins materials, usually metals or thermoplastics, by using high heat to melt the parts together and allowing them to cool, causing Fusion welding, fusion. Welding is distinct from lower temperature techniques such as brazing and soldering, which do not melting, melt the base metal (parent metal). In addition to melting the base metal, a filler material is typically added to the joint to form a pool of molten material (the weld pool) that cools to form a joint that, based on weld configuration (butt, full penetration, fillet, etc.), can be stronger than the base material. Pressure may also be used in conjunction with heat or by itself to produce a weld. Welding also requires a form of shield to protect the filler metals or melted metals from being contaminated or Oxidation, oxidized. Many different energy sources can be used for welding, including a gas flame (chemical), an electric arc (electrical), a laser, an electron ...
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