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Strip Mill
The strip mill was a major innovation in steelmaking, with the first being erected at Ashland, Kentucky in 1923. This provided a continuous process, cutting out the need to pass the plates over the rolls and to double them, as in a pack mill. At the end the strip was cut with a guillotine shear or rolled into a coil. Early (hot rolling) strip mills did not produce strip suitable for tinplate, but in 1929 cold rolling began to be used to reduce the gauge further. The first strip mill in the United Kingdom was opened at Ebbw Vale in 1938 with an annual output of 200,000 tons. The strip mill had several advantages over pack mills: * It was cheaper due to having all parts of the process, starting with blast furnace A blast furnace is a type of metallurgical furnace used for smelting to produce industrial metals, generally pig iron, but also others such as lead or copper. ''Blast'' refers to the combustion air being "forced" or supplied above atmospheric ...s on the same site. * S ...
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Steelmaking
Steelmaking is the process of producing steel from iron ore and carbon/or scrap. In steelmaking, impurities such as nitrogen, silicon, phosphorus, sulfur and excess carbon (the most important impurity) are removed from the sourced iron, and alloying elements such as manganese, nickel, chromium, carbon and vanadium are added to produce different grades of steel. Limiting dissolved gases such as nitrogen and oxygen and entrained impurities (termed "inclusions") in the steel is also important to ensure the quality of the products cast from the liquid steel. Steelmaking has existed for millennia, but it was not commercialized on a massive scale until the mid-19th century. An ancient process of steelmaking was the crucible process. In the 1850s and 1860s, the Bessemer process and the Siemens-Martin process turned steelmaking into a heavy industry. Today there are two major commercial processes for making steel, namely basic oxygen steelmaking, which has liquid pig-iron from the ...
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Ashland, Kentucky
Ashland is a home rule-class city in Boyd County, Kentucky, United States. The largest city in Boyd County, Ashland is located upon a southern bank of the Ohio River at the state border with Ohio and near West Virginia. The population was 21,625 at the 2020 census. Ashland is a principal city of the Huntington-Ashland metropolitan area, referred to locally as the "Tri-State area", home to 359,862 residents as of 2020. Ashland serves as an important economic and medical center for northeastern Kentucky. History Ashland dates back to the migration of the Poage family from the Shenandoah Valley via the Cumberland Gap in 1786. They erected a homestead along the Ohio River and named it Poage's Landing. Also called Poage Settlement, the community that developed around it remained an extended-family affair until the mid-19th century.''A History of Ashland, Kentucky, 1854–2004''. Ashland Bicentennial Committee. 2004. January 2, 2007. In 1854, the city name was changed to Ashland, ...
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Pack Mill
Pack or packs may refer to: Places * Pack, Austria, a municipality in Styria, Austria * Pack, Missouri * Chefornak Airport, Alaska, by ICAO airport code Groups of animals or people * Pack (canine), family structure of wild animals of the biological family Canidae * Cub scouts group, or a group or gang in a larger sense, as in ''Leader of the Pack'' * Pack hunter, other animals that hunt in a group * Peloton (French for "platoon"), in road bicycle race, the main group or pack of riders Containment, packaging, and shipping * Pack, a deck of playing cards * Backpack * Cigarette pack * Pack animal or beast of burden, an individual or type of working animal used by humans as means of transporting materials Other uses * Pack (surname) * Pack (aircraft), P.A.C.K (Pneumatic Air Cycle Kit), a kit containing an air cycle machine that provides air conditioning as part of an aircraft's environmental control system * Pack (compression), a UNIX utility to compress files using Huffma ...
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Guillotine Shear
Shearing, also known as die cutting, is a process that cuts stock without the formation of chips or the use of burning or melting. Strictly speaking, if the cutting blades are straight the process is called shearing; if the cutting blades are curved then they are shearing-type operations.Degarmo, p. 424. The most commonly sheared materials are in the form of sheet metal or plates. However, rods can also be sheared. Shearing-type operations include blanking, piercing, roll slitting, and trimming. It is used for metal, fabric, paper and plastics. Principle A punch (or moving blade) is used to push a workpiece against the die (or fixed blade), which is fixed. Usually, the clearance between the two is 5 to 40% of the thickness of the material, but dependent on the material. Clearance is defined as the separation between the blades, measured at the point where the cutting action takes place and perpendicular to the direction of blade movement. It affects the finish of the cut ( burr) ...
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Hot Rolling
In metalworking, rolling is a metal forming process in which metal stock is passed through one or more pairs of rolls to reduce the thickness, to make the thickness uniform, and/or to impart a desired mechanical property. The concept is similar to the rolling of dough. Rolling is classified according to the temperature of the metal rolled. If the temperature of the metal is above its recrystallization temperature, then the process is known as hot rolling. If the temperature of the metal is below its recrystallization temperature, the process is known as cold rolling. In terms of usage, hot rolling processes more tonnage than any other manufacturing process, and cold rolling processes the most tonnage out of all cold working processes... Roll stands holding pairs of rolls are grouped together into rolling mills that can quickly process metal, typically steel, into products such as structural steel (I-beams, angle stock, channel stock), bar stock, and rails. Most steel mills ha ...
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Cold Rolling
In metalworking, rolling is a metal forming process in which metal stock is passed through one or more pairs of rolls to reduce the thickness, to make the thickness uniform, and/or to impart a desired mechanical property. The concept is similar to the rolling of dough. Rolling is classified according to the temperature of the metal rolled. If the temperature of the metal is above its recrystallization temperature, then the process is known as hot rolling. If the temperature of the metal is below its recrystallization temperature, the process is known as cold rolling. In terms of usage, hot rolling processes more tonnage than any other manufacturing process, and cold rolling processes the most tonnage out of all cold working processes... Roll stands holding pairs of rolls are grouped together into rolling mills that can quickly process metal, typically steel, into products such as structural steel (I-beams, angle stock, channel stock), bar stock, and rails. Most steel mills ha ...
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United Kingdom
The United Kingdom of Great Britain and Northern Ireland, commonly known as the United Kingdom (UK) or Britain, is a country in Europe, off the north-western coast of the continental mainland. It comprises England, Scotland, Wales and Northern Ireland. The United Kingdom includes the island of Great Britain, the north-eastern part of the island of Ireland, and many smaller islands within the British Isles. Northern Ireland shares a land border with the Republic of Ireland; otherwise, the United Kingdom is surrounded by the Atlantic Ocean, the North Sea, the English Channel, the Celtic Sea and the Irish Sea. The total area of the United Kingdom is , with an estimated 2020 population of more than 67 million people. The United Kingdom has evolved from a series of annexations, unions and separations of constituent countries over several hundred years. The Treaty of Union between the Kingdom of England (which included Wales, annexed in 1542) and the Kingdom of Scotland in 170 ...
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Ebbw Vale
Ebbw Vale (; cy, Glynebwy) is a town at the head of the valley formed by the Ebbw Fawr tributary of the Ebbw River in Wales. It is the largest town and the administrative centre of Blaenau Gwent county borough. The Ebbw Vale and Brynmawr conurbation has a population of roughly 33,000. It has direct access to the dualled A465 Heads of the Valleys trunk road and borders the Brecon Beacons National Park. Welsh language According to the 2011 Census, 4.6% of Ebbw Vale North's 4,561 (210 residents) resident-population can speak, read, and write Welsh, and 5.7% of Ebbw Vale South's 4,274 (244 residents) resident-population can speak, read, and write Welsh. This is below the county's figure of 5.5% of 67,348 (3,705 residents) who can speak, read, and write Welsh. Early history There is evidence of very early human activity in the area. Y Domen Fawr is a Bronze Age burial cairn above the town and at Cefn Manmoel there is a demarcation dyke believed to be of neolithic or medieval ...
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Blast Furnace
A blast furnace is a type of metallurgical furnace used for smelting to produce industrial metals, generally pig iron, but also others such as lead or copper. ''Blast'' refers to the combustion air being "forced" or supplied above atmospheric pressure. In a blast furnace, fuel ( coke), ores, and flux (limestone) are continuously supplied through the top of the furnace, while a hot blast of air (sometimes with oxygen enrichment) is blown into the lower section of the furnace through a series of pipes called tuyeres, so that the chemical reactions take place throughout the furnace as the material falls downward. The end products are usually molten metal and slag phases tapped from the bottom, and waste gases (flue gas) exiting from the top of the furnace. The downward flow of the ore along with the flux in contact with an upflow of hot, carbon monoxide-rich combustion gases is a countercurrent exchange and chemical reaction process. In contrast, air furnaces (such as reverbera ...
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