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Rice Mill
A rice mill is a food-processing facility where paddy is processed to rice to be sold in the market. The entire product is procured from paddy fields, milled and processed hygienically in modern machinery and dust-free environment and cleaned through sorting machines. Paddy procurement Paddy is collected from the fields to be processed. The paddy is again rechecked before the process begins. The procured paddy is checked bag by bag by a team and stored iPaddy Milling Plants Manufacturing process To start with the production process, paddy is cleaned by a paddy pre-cleaning machine and the cleaned paddy is stored in raw paddy storage bins. The stored paddy is moved to food-grade stainless steel soaking tanks. Water is drained from the tank and the wet paddy is ready for boiling. Boiling is done by a steam boiler. The boiled paddy is then moved to the paddy dryer through a belt conveyor. Dryer The boiled wet paddy is dried in a food-grade stainless steel paddy drier usi ...
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Paddy (unmilled Rice)
Rice is the seed of the grass species ''Oryza sativa'' (Asian rice) or less commonly ''Oryza glaberrima'' (African rice). The name wild rice is usually used for species of the genera '' Zizania'' and '' Porteresia'', both wild and domesticated, although the term may also be used for primitive or uncultivated varieties of '' Oryza''. As a cereal grain, domesticated rice is the most widely consumed staple food for over half of the world's human population,Abstract, "Rice feeds more than half the world's population." especially in Asia and Africa. It is the agricultural commodity with the third-highest worldwide production, after sugarcane and maize. Since sizable portions of sugarcane and maize crops are used for purposes other than human consumption, rice is the most important food crop with regard to human nutrition and caloric intake, providing more than one-fifth of the calories consumed worldwide by humans. There are many varieties of rice and culinary preferences tend t ...
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Steam Boiler
Steam is a substance containing water in the gas phase, and sometimes also an aerosol of liquid water droplets, or air. This may occur due to evaporation or due to boiling, where heat is applied until water reaches the enthalpy of vaporization. Steam that is saturated or superheated is invisible; however, "steam" often refers to wet steam, the visible mist or aerosol of water droplets formed as water vapor condenses. Water increases in volume by 1,700 times at standard temperature and pressure; this change in volume can be converted into mechanical work by steam engines such as reciprocating piston type engines and steam turbines, which are a sub-group of steam engines. Piston type steam engines played a central role in the Industrial Revolution and modern steam turbines are used to generate more than 80% of the world's electricity. If liquid water comes in contact with a very hot surface or depressurizes quickly below its vapor pressure, it can create a steam explosion. ...
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Conveyor Belt
A conveyor belt is the carrying medium of a belt conveyor system (often shortened to belt conveyor). A belt conveyor system is one of many types of conveyor systems. A belt conveyor system consists of two or more pulleys (sometimes referred to as drums), with a closed loop of carrying medium—the conveyor belt—that rotates about them. One or both of the pulleys are powered, moving the belt and the material on the belt forward. The powered pulley is called the drive pulley while the unpowered pulley is called the idler pulley. There are two main industrial classes of belt conveyors; Those in general material handling such as those moving boxes along inside a factory and bulk material handling such as those used to transport large volumes of resources and agricultural materials, such as grain, salt, coal, ore, sand, overburden and more. Overview Conveyors are durable and reliable components used in automated distribution and warehousing, as well as manufacturing and pro ...
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Rice Hulls
Rice hulls (or rice husks) are the hard protecting coverings of grains of rice. In addition to protecting rice during the growing season, rice hulls can be put to use as building material, fertilizer, insulation material, or fuel. Rice hulls are part of the chaff of the rice. Production Rice hulls are part of the rice seed. The hull protects the grain during the growing season from pests. The hull is formed from hard materials, including opaline silica and lignin. The hull is hard to eat or swallow (unless finely ground) and mostly indigestible to humans because of its enriched fibre components. However, during times of food scarcity in ancient China, a common daily meal was a pastry made from rice husks, wild vegetables, and soybean powder. This led to the idiom "meals of cereal, hulls, and vegetables for half a year," indicating poverty and food insecurity. Testing and commercialization of human grade anti-caking agents were done in the early 2000s. The material is appro ...
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Boiler
A boiler is a closed vessel in which fluid (generally water) is heated. The fluid does not necessarily boil. The heated or vaporized fluid exits the boiler for use in various processes or heating applications, including water heating, central heating, boiler-based power generation, cooking, and sanitation. Heat sources In a fossil fuel power plant using a steam cycle for power generation, the primary heat source will be combustion of coal, oil, or natural gas. In some cases byproduct fuel such as the carbon monoxide rich offgasses of a coke battery can be burned to heat a boiler; biofuels such as bagasse, where economically available, can also be used. In a nuclear power plant, boilers called steam generators are heated by the heat produced by nuclear fission. Where a large volume of hot gas is available from some process, a heat recovery steam generator or recovery boiler can use the heat to produce steam, with little or no extra fuel consumed; such a configuration is c ...
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Rice
Rice is the seed of the grass species '' Oryza sativa'' (Asian rice) or less commonly ''Oryza glaberrima'' (African rice). The name wild rice is usually used for species of the genera '' Zizania'' and '' Porteresia'', both wild and domesticated, although the term may also be used for primitive or uncultivated varieties of '' Oryza''. As a cereal grain, domesticated rice is the most widely consumed staple food for over half of the world's human population,Abstract, "Rice feeds more than half the world's population." especially in Asia and Africa. It is the agricultural commodity with the third-highest worldwide production, after sugarcane and maize. Since sizable portions of sugarcane and maize crops are used for purposes other than human consumption, rice is the most important food crop with regard to human nutrition and caloric intake, providing more than one-fifth of the calories consumed worldwide by humans. There are many varieties of rice and culinary preferences tend ...
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Colour Sorter
Colour sorters or color sorters (sometimes called optical sorters, digital sorters, or electronic colour sorters) are machines used on the production lines in bulk food processing and other industries. They separate items by their colours, detecting the colours of things that pass before them, and use mechanical or pneumatic ejection devices to divert items whose colours do not fall within the acceptable range or which are desired to form a separate group from the rest. Grain (agricultural products) industry Colour sorters are mostly used in sorting grain (agricultural products). The rice sorting industry is the first big market. The rice sorting technology is according to the color differences of rice (husked paddy) materials, using a high-resolution CCD optical sensor to separate stones, black rice, etc. It is the final step after polishing rice with a rice polisher. The second sorting market is in use for coarse cereals, such as wheat, corn, peanut, different kinds of beans, se ...
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Black Rice
Black rice, also known as purple rice, is a range of rice types of the species ''Oryza sativa'', some of which are glutinous rice. There are several varieties of black rice available today. These include Indonesian black rice, Philippine heirloom balatinaw black rice and pirurutong black glutinous rice, and Thai jasmine black rice. Black rice is known as ''chak-hao'' in Manipur, India. In Bangladesh, it is known as ''kalo dhaner chaal'' (black paddy rice) and used to make polao or rice-based desserts. The bran hull (outermost layer) of black rice contains one of the highest levels of anthocyanins found in food. The grain has a similar amount of fiber to brown rice and like brown rice, has a mild, nutty taste. Black rice has a deep black color and usually turns deep purple when cooked. Its dark purple color is primarily due to its anthocyanin content, which is higher by weight than that of other colored grains. It is suitable for creating porridge, dessert, traditional Chinese ...
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Rice Huller
A rice huller or rice husker is an agricultural machine used to automate the process of removing the chaff (the outer husks) of grains of rice. Throughout history, there have been numerous techniques to hull rice. Traditionally, it would be pounded using some form of mortar and pestle. An early simple machine to do this is a rice pounder. Later even more efficient machinery was developed to hull and polish rice. These machines are most widely developed and used throughout Asia where the most popular type is the Engelberg huller designed by German Brazilian engineer Evaristo Conrado Engelberg in Brazil and first patented in 1885. The Engelberg huller uses steel rollers to remove the husk. Other types of huller include the disk or ''cono'' huller which uses an abrasive rotating disk to first remove the husk before passing the grain to conical rollers which polish it to make white rice; this is done repeatedly since other sides of circular side of rice are not husked. Rubber ...
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Rice Polisher
A rice polisher is a machine for buffing (or "polishing") kernels of rice to change their appearance, taste, and texture or for transforming brown rice into white rice. Rice polishers are used after the rice has gone through the whitening process. They are abrasive machines that use talc or some other very fine dust to buff the outer surface of rice kernels. In Japanese farming communities, there is often a shared rice polishing machine. The first fully automated rice polishing machine is believed to have been patented by the English engineer and inventor Sampson Moore in 1861. In the 20th century, kitchen appliances for consumers were created that allowed individual cooks to polish rice in their homes. Components The polisher contains cones covered with leather strips and perforated screens. The leather strips on the cones rub the grain of rice over the screen repeatedly. The remaining particles on the rice are removed during this process, giving the grain of rice a shinier ...
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