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Punching
Punching is a forming process that uses a punch press to force a tool, called a ''punch'', through the workpiece to create a hole via shearing. Punching is applicable to a wide variety of materials that come in sheet form, including sheet metal, paper, vulcanized fibre and some forms of plastic sheet. The punch often passes through the work into a die. A scrap slug from the hole is deposited into the die in the process. Depending on the material being punched this slug may be recycled and reused or discarded. Punching is often the cheapest method for creating holes in sheet materials in medium to high production volumes. When a specially shaped punch is used to create multiple usable parts from a sheet of material the process is known as blanking. In metal forging applications the work is often punched while hot, and this is called hot punching. Slugging is the operation of punching in which the punch is stopped as soon as the metal fracture is complete and metal is not remov ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Sheet Metal
Sheet metal is metal formed into thin, flat pieces, usually by an industrial process. Sheet metal is one of the fundamental forms used in metalworking, and it can be cut and bent into a variety of shapes. Thicknesses can vary significantly; extremely thin sheets are considered foil or leaf, and pieces thicker than 6 mm (0.25 in) are considered plate, such as plate steel, a class of structural steel. Sheet metal is available in flat pieces or coiled strips. The coils are formed by running a continuous sheet of metal through a roll slitter. In most of the world, sheet metal thickness is consistently specified in millimeters. In the U.S., the thickness of sheet metal is commonly specified by a traditional, non-linear measure known as its gauge. The larger the gauge number, the thinner the metal. Commonly used steel sheet metal ranges from 30 gauge to about 7 gauge. Gauge differs between ferrous ( iron-based) metals and nonferrous metals such as aluminum or copper. Cop ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Punch Press
A punch press is a type of machine press used to cut holes in material. It can be small and manually operated and hold one simple die set, or be very large, CNC operated, with a multi-station turret and hold a much larger and complex die set. Description Punch presses are large machines with either a 'C' type frame, or a 'portal' (bridge) type frame. The ''C'' type has the hydraulic ram at the top foremost part, whereas the portal frame is much akin to a complete circle with the ram being centered within the frame to stop frame deflection or distortion. C type presses have a bed plate which is used to lock the die bottom bolster. For locking the die, T-bolts are used and so this plate contains T-slots into which T-bolts are slid in. These slots are placed diagonally and with a slot horizontal to the longer side of the plate, is the general practice. These slots run up to a central hole made in the plate, the hole being large enough to accommodate another bush with a hole, the ho ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Punch (tool)
A punch is a tool used to indent or create a hole through a hard surface. They usually consist of a hard metal rod with a narrow tip at one end and a broad flat "butt" at the other. When used, the narrower end is pointed against a target surface and the broad end is then struck with a hammer or mallet, causing the blunt force of the blow to be transmitted down the rod body and focused more sharply onto a small area. Typically, woodworkers use a ball-peen hammer to strike a punch. Use Punches are used to drive fasteners such as nails and dowels, making a hole, or forming an indentation/impression of the tip on a workpiece. Decorative punches may also be used to create a pattern or even form an image. Pin Metal pins and similar connectors are driven in or out of holes using a pin punch. For removal, first use a starter punch to loosen the pin, then use a pin punch to finish. Center A ''center punch'' is used to mark the center of a point. It is usually used to mark ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Die (manufacturing)
A die is a specialized machine tool used in manufacturing industries to cut and/or form material to a desired shape or profile. Stamping dies are used with a press, as opposed to drawing dies (used in the manufacture of wire) and casting dies (used in molding) which are not. Like molds, dies are generally customized to the item they are used to create. Products made with dies range from simple paper clips to complex pieces used in advanced technology. Continuous-feed laser cutting may displace the analogous die-based process in the automotive industry, among others. Die stamping Blanking and piercing are two die cutting operations, and bending is an example of a die forming operation. Die forming Forming operations work by deforming materials like sheet metal or plastic using force (compression, tension, or both) and rely on the material's mechanical properties. Forming dies are typically made by tool and die makers and put into production after mounting into a press. ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Stamping (metalworking)
Stamping (also known as pressing) is the process of placing flat sheet metal in either blank or coil form into a stamping press where a tool and die surface forms the metal into a net shape. Stamping includes a variety of sheet-metal forming manufacturing processes, such as punching using a machine press or stamping press, blanking, embossing, bending, flanging, and coining. This could be a single stage operation where every stroke of the press produces the desired form on the sheet metal part, or could occur through a series of stages. The process is usually carried out on sheet metal, but can also be used on other materials, such as polystyrene. Progressive dies are commonly fed from a coil of steel, coil reel for unwinding of coil to a straightener to level the coil and then into a feeder which advances the material into the press and die at a predetermined feed length. Depending on part complexity, the number of stations in the die can be determined. Stamping is usually ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Extruded Holes
Extrusion is a process used to create objects of a fixed cross-sectional profile by pushing material through a die of the desired cross-section. Its two main advantages over other manufacturing processes are its ability to create very complex cross-sections; and to work materials that are brittle, because the material encounters only compressive and shear stresses. It also creates excellent surface finish and gives considerable freedom of form in the design process. Drawing is a similar process, using the tensile strength of the material to pull it through the die. It limits the amount of change that can be performed in one step, so it is limited to simpler shapes, and multiple stages are usually needed. Drawing is the main way to produce wire. Metal bars and tubes are also often drawn. Extrusion may be continuous (theoretically producing indefinitely long material) or semi-continuous (producing many pieces). It can be done with hot or cold material. Commonly extruded materials ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Hole Making
A hole is an opening in or through a particular medium, usually a solid body. Holes occur through natural and artificial processes, and may be useful for various purposes, or may represent a problem needing to be addressed in many fields of engineering. Depending on the material and the placement, a hole may be an indentation in a surface (such as a hole in the ground), or may pass completely through that surface (such as a hole created by a hole puncher in a piece of paper). Types Holes can occur for a number of reasons, including natural processes and intentional actions by humans or animals. Holes in the ground that are made intentionally, such as holes made while searching for food, for replanting trees, or postholes made for securing an object, are usually made through the process of digging. Unintentional holes in an object are often a sign of damage. Potholes and sinkholes can damage human settlements. Holes can occur in a wide variety of materials, and at a wide range ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Knockout Punch
In metalworking, a knockout punch, also known as a chassis punch, panel punch, Greenlee punch, or a Q-max, is a hand tool used to punch a hole through sheet metal. It is a very simple tool that consists of a punch, die, and screw. There are three different drive systems: manual, ratchet, and hydraulic. Operation First a pilot hole is drilled slightly larger than the screw of the knockout punch. Then the die is placed on the screw and the screw is inserted into the pilot hole. The screw is then threaded into the punch and the screw tightened until the punch is drawn completely through the sheet metal. The manual system uses a screw that has a standard hex head or square head and is driven using an allen key or wrench. A manual knockout punch can handle holes from . The ratchet system has a custom ratcheting wrench that uses a ball screw to make the process faster and easier. This type of system has a mechanical advantage of approximately 220:1 and can punch holes up to in diame ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Rotary Wheel Blow Molding Systems
Rotary wheel blow molding systems are used for the high-output production of a wide variety of plastic extrusion blow molded articles. Containers may be produced from small, single serve bottles to large containers up to 20-30 liters in volume - but wheel machines are often sized for the volume and dimensional demands of a specific container, and are typically dedicated to a narrow range of bottle sizes once built. Multiple parison machines, with high numbers of molds are capable of producing over one million bottles per day in some configurations. Description Rotary blow molding "wheels" are targeted to the high output production of containers. They are used to produce containers from one to seven layers. View stripe and In Mold Labeling (IML) options are available in some configurations. Rotary wheels, which may contain from six to thirty molds, feature continuously extruded parisons. Revolving sets of blow molds capture the parison or parisons as they pass over the extr ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Shuttle Machinery
The original meaning of the word shuttle is the device used in weaving to carry the weft. By reference to the continual to-and-fro motion associated with that, the term was then applied in transportation and then in other spheres. Thus the word may now also refer to: Transport Air transport * Air shuttle, a type of flight which quickly connects nearby destinations * Delta Shuttle, the brand name for Delta Air Lines' air shuttle service * Rossi Shuttle Quik, an Italian ultralight trike design * Shuttle America, a regional airline based in Indianapolis, Indiana * Shuttle by United, a regional airline operated as a subsidiary of United Airlines * Shuttle Carrier Aircraft, modified Boeing 747 airliners used to transport Space Shuttle orbiters * US Airways Shuttle, the brand name for an hourly service offered by US Airways * The call sign for domestic (UK internal) British Airways flights - international flights use Speedbird Land transport Automotive brands * Fit Shuttle, the st ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Molding Flash
Flash, also known as flashing, is excess material attached to a molded, forged, or cast product, which must usually be removed. This is typically caused by leakage of the material between the two surfaces of a mold (beginning along the parting line) or between the base material and the mold in the case of overmolding. Details Molding flash is seen when the optimized parameter on cull height is not calibrated. Proper design of mold parting surfaces can reduce or eliminate flash. Molding flash can be caused from old or worn mold cavities that no longer fit tightly together. Other times, the complexity of the part requires so many mating pieces with such precise geometries that it is almost impossible to create a perfect fit on every impression. Most often, the type of material being molded, and its attendant viscosity in its liquid form, is the primary factor that leads to the creation of the unwanted mold flash.Bozzelli, Joh"An Expert Tells How to Stop Flash" ''Plastics Technolog ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
