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Potbank
A potbank is a colloquial name for a pottery factory in North Staffordshire used to make bone china, earthenware and sanitaryware. Etymology The term potbank has been used for generations; traditionally it is believed to originate in a business strategy employed by Josiah Wedgwood, the famous early industrialist. Unable to meet the demand for his creamwares, he sub-contracted other potters to make shapes to his specification, and to hold these in stocks until he required them. Their warehouses were called banks,and the word "potbank" is thought to derive from the practise. History Process The raw materials of pottery include clay, quartz and feldspar. These are mixed sieved and filtered to make slip, which is pressed to make a workable body. Bowls are jolleyed on a wheel, plates are jiggered on a wheel and fancies moulded in plaster moulds. This greenware is dried, and placed into saggars which are stacked into a bottle oven for the first or biscuit) firing at 1,000C. The ...
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Saggar
A saggar (also misspelled as sagger or segger) is a type of kiln furniture. It is a ceramic boxlike container used in the firing of pottery to enclose or protect ware being fired inside a kiln. Traditionally, saggars were made primarily from fireclay. Saggars have been used to protect, or safeguard, ware from open flame, smoke, gases and kiln debris: the name may be a contraction of the word ''safeguard''. Their use is widespread, including in China, Korea, Japan and the United Kingdom. Saggars are still used in the production of ceramics to shield ware from the direct contact of flames and from damage by kiln debris. Modern saggars are made of alumina ceramic, cordierite ceramic, mullite ceramic silicon carbide and in special cases from zirconia. Use of Saggars in Ming porcelain Saggars were used to protect the precious imperial porcelain wares created at Jingdezhen from the flames of the kiln, and keep them from fusing to one another. The creation of saggars in the fifteenth ...
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Bottle Oven
A bottle oven or bottle kiln is a type of kiln. The word 'bottle' refers to the shape of the structure and not to the kiln's products, which are usually pottery, not glass. Bottle kilns were typical of the industrial landscape of Stoke-on-Trent, where nearly 50 are preserved as listed buildings. They were mostly built in the later 18th and the 19th centuries, although the surviving ones include examples from the 20th century. Their association with Stoke-on-Trent reflects the fact that the British ceramic industry was mainly based in that city. Bottle kilns are found in other locations in England; for example for Coalport porcelain, and the Fulham Pottery in London. Abroad they can be found at the Monastery of Santa Maria de las Cuevas. Despite being very inefficient (supposedly 70% of the energy of the fuel was wasted), bottle kilns were constructed until the mid-twentieth century, after which they were replaced by other types of kiln, as the industry ceased to be coal-fired. ...
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Coal
Coal is a combustible black or brownish-black sedimentary rock, formed as rock strata called coal seams. Coal is mostly carbon with variable amounts of other elements, chiefly hydrogen, sulfur, oxygen, and nitrogen. Coal is formed when dead plant matter decays into peat and is converted into coal by the heat and pressure of deep burial over millions of years. Vast deposits of coal originate in former wetlands called coal forests that covered much of the Earth's tropical land areas during the late Carboniferous ( Pennsylvanian) and Permian times. Many significant coal deposits are younger than this and originate from the Mesozoic and Cenozoic eras. Coal is used primarily as a fuel. While coal has been known and used for thousands of years, its usage was limited until the Industrial Revolution. With the invention of the steam engine, coal consumption increased. In 2020, coal supplied about a quarter of the world's primary energy and over a third of its electricity. Some iron ...
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China Clay
Kaolinite ( ) is a clay mineral, with the chemical composition Al2 Si2 O5( OH)4. It is an important industrial mineral. It is a layered silicate mineral, with one tetrahedral sheet of silica () linked through oxygen atoms to one octahedral sheet of alumina () octahedra. Rocks that are rich in kaolinite are known as kaolin () or china clay. Kaolin is occasionally referred to by the antiquated term lithomarge, from the Ancient Greek ''litho-'' and Latin ''marga'', meaning 'stone of marl'. Presently the name lithomarge can refer to a compacted, massive form of kaolin. The name ''kaolin'' is derived from Gaoling (), a Chinese village near Jingdezhen in southeastern China's Jiangxi Province. The name entered English in 1727 from the French version of the word: , following François Xavier d'Entrecolles's reports on the making of Jingdezhen porcelain. Kaolinite has a low shrink–swell capacity and a low cation-exchange capacity (1–15 meq/100 g). It is a soft, earthy, usu ...
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Trent And Mersey Canal
The Trent and Mersey Canal is a canal in Derbyshire, Staffordshire and Cheshire in north-central England. It is a "narrow canal" for the vast majority of its length, but at the extremities to the east of Burton upon Trent and north of Middlewich, it is a wide canal. The narrow locks and bridges are big enough for a single narrowboat wide by long, while the wide locks can accommodate boats wide, or two narrowboats next to each other. History The Trent and Mersey Canal (T&M) was built to link the River Trent at Derwent Mouth in Derbyshire to the River Mersey, and thereby provide an inland route between the major ports of Hull and Liverpool. The Mersey connection is made via the Bridgewater Canal, which it joins at Preston Brook in Cheshire. Although mileposts measure the distance to Preston Brook and Shardlow, Derwent Mouth is about beyond Shardlow. The plan of a canal connection from the Mersey to the Trent ("The Grand Trunk") came from canal engineer James Brindley ...
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United Kingdom
The United Kingdom of Great Britain and Northern Ireland, commonly known as the United Kingdom (UK) or Britain, is a country in Europe, off the north-western coast of the continental mainland. It comprises England, Scotland, Wales and Northern Ireland. The United Kingdom includes the island of Great Britain, the north-eastern part of the island of Ireland, and many smaller islands within the British Isles. Northern Ireland shares a land border with the Republic of Ireland; otherwise, the United Kingdom is surrounded by the Atlantic Ocean, the North Sea, the English Channel, the Celtic Sea and the Irish Sea. The total area of the United Kingdom is , with an estimated 2020 population of more than 67 million people. The United Kingdom has evolved from a series of annexations, unions and separations of constituent countries over several hundred years. The Treaty of Union between the Kingdom of England (which included Wales, annexed in 1542) and the Kingdom of Scotland in 170 ...
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Pottery
Pottery is the process and the products of forming vessels and other objects with clay and other ceramic materials, which are fired at high temperatures to give them a hard and durable form. Major types include earthenware, stoneware and porcelain. The place where such wares are made by a ''potter'' is also called a ''pottery'' (plural "potteries"). The definition of ''pottery'', used by the ASTM International, is "all fired ceramic wares that contain clay when formed, except technical, structural, and refractory products". In art history and archaeology, especially of ancient and prehistoric periods, "pottery" often means vessels only, and sculpted figurines of the same material are called "terracottas". Pottery is one of the oldest human inventions, originating before the Neolithic period, with ceramic objects like the Gravettian culture Venus of Dolní Věstonice figurine discovered in the Czech Republic dating back to 29,000–25,000 BC, and pottery vessels that were ...
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The Potteries
The Staffordshire Potteries is the industrial area encompassing the six towns Burslem, Fenton, Hanley, Longton, Stoke and Tunstall, which is now the city of Stoke-on-Trent in Staffordshire, England. North Staffordshire became a centre of ceramic production in the early 17th century, Fleming, John & Hugh Honour. (1977) ''The Penguin Dictionary of Decorative Arts. '' London: Allen Lane, p. 752. due to the local availability of clay, salt, lead and coal. Spread Hundreds of companies produced all kinds of pottery, from tablewares and decorative pieces to industrial items. The main pottery types of earthenware, stoneware and porcelain were all made in large quantities, and the Staffordshire industry was a major innovator in developing new varieties of ceramic bodies such as bone china and jasperware, as well as pioneering transfer printing and other glazing and decorating techniques. In general Staffordshire was strongest in the middle and low price ranges, though the finest and ...
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Muffle Furnace
A muffle furnace or muffle oven (sometimes retort furnace in historical usage) is a furnace in which the subject material is isolated from the fuel and all of the products of combustion, including gases and flying ash. After the development of high-temperature heating elements and widespread electrification in developed countries, new muffle furnaces quickly moved to Electric arc furnace, electric designs. Modern furnace Today, a muffle furnace is often a front-loading box-type oven or kiln for high-temperature applications such as fusing glass, creating Vitreous enamel, enamel coatings, ceramics and soldering and brazing articles. They are also used in many research facilities, for example by chemists in order to determine what proportion of a sample is non-combustible and non-volatile (i.e., ash). Some models incorporate programmable digital controllers, allowing automatic execution of ramping, soaking, and sintering steps. Also, advances in materials for heating elements, suc ...
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Gilded
Gilding is a decorative technique for applying a very thin coating of gold over solid surfaces such as metal (most common), wood, porcelain, or stone. A gilded object is also described as "gilt". Where metal is gilded, the metal below was traditionally silver in the West, to make silver-gilt (or ''vermeil'') objects, but gilt-bronze is commonly used in China, and also called ormolu if it is Western. Methods of gilding include hand application and gluing, typically of gold leaf, chemical gilding, and electroplating, the last also called gold plating. Parcel-gilt (partial gilt) objects are only gilded over part of their surfaces. This may mean that all of the inside, and none of the outside, of a chalice or similar vessel is gilded, or that patterns or images are made up by using a combination of gilt and ungilted areas. Gilding gives an object a gold appearance at a fraction of the cost of creating a solid gold object. In addition, a solid gold piece would often be too soft o ...
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Glost Firing
Ceramic glaze is an impervious layer or coating of a vitreous substance which has been fused to a pottery body through firing. Glaze can serve to color, decorate or waterproof an item. Glazing renders earthenware vessels suitable for holding liquids, sealing the inherent porosity of unglazed biscuit earthenware. It also gives a tougher surface. Glaze is also used on stoneware and porcelain. In addition to their functionality, glazes can form a variety of surface finishes, including degrees of glossy or matte finish and color. Glazes may also enhance the underlying design or texture either unmodified or inscribed, carved or painted. Most pottery produced in recent centuries has been glazed, other than pieces in unglazed biscuit porcelain, terracotta, or some other types. Tiles are almost always glazed on the surface face, and modern architectural terracotta is very often glazed. Glazed brick is also common. Domestic sanitary ware is invariably glazed, as are many ceramics us ...
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Kiln Furniture
Kiln furniture are devices and implements inside furnaces used during the heating of manufactured individual pieces, such as pottery or other ceramic or metal components. Materials Commonly used materials are cordierite (up to 1275 °C), mullite (up to 1750 °C), silicon carbide (up to 1500 °C), alumina (up to 1750 °C), zirconia (up to 1650 °C). The choice depends on cost, weight, and physical properties. Functions and effects Functions of kiln furniture include carrying the kiln/furnace load and protecting the load from various kind of damage: open file, smoke, debris, from deforming or sticking the components to each other. In addition to various carriers and plates, capsules with heating material may be used. Kiln furniture influences the heat distribution in the furnace and the interaction of the load with the atmosphere in the furnace. Since the furniture is being heated along with the load, this increases energy consumption hence the operating co ...
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