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Packaging Machinery
Packaging machinery is used throughout all packaging operations, involving primary packages to distribution packs. This includes many packaging processes: fabrication, cleaning, filling, sealing, combining, labeling, overwrapping, palletizing. Overview Some packaging operations cannot be accomplished without packaging equipment. For example many packages include heat seals to prepare or seal a package. Heat sealers are needed, even in slow labor-intensive operations. With many industries, the effectiveness of the heat seal is critical to product safety so the heat sealing operation must closely controlled with documented Verification and validation protocols. Food, drug, and medical regulations require consistent seals on packages. Proper equipment is needed. Automation Packaging operations can be designed for variable package sizes and forms or for handling only uniform packages, where the machinery or packaging line is adjustable between production runs. Certainly slow ...
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Contract Packager
A contract packager, or copacker, is a company that packages products for their clients. The packaging and labeling services can be used for many types of products including foods, pharmaceuticals, household products, and industrial products. Functions of contract packaging There can be a variety of reasons for using contract packaging. * A contract packager may have specialized equipment and expertise needed for a particular packaging operation. * A contract packager carries the capital costs of packaging machinery and the personnel costs of packaging line workers * A manufacturer can focus on its core competencies and outsource packaging to a contract packager * There may be a temporary need for additional capacity: surge projects * Contract packagers often can be more flexible than a large corporation to schedule urgently needed production. * A test market, promotion, or product modification may need a limited packaging run to produce products for evaluation * Primary package ...
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Pallet
A pallet (also called a skid) is a flat transport structure, which supports goods in a stable fashion while being lifted by a forklift, a pallet jack, a front loader, a jacking device, or an erect crane. A pallet is the structural foundation of a unit load, which allows handling and storage efficiencies. Goods in shipping containers are often placed on a pallet secured with strapping, stretch wrap or shrink wrap and shipped. Since its invention in the twentieth century, its use has dramatically supplanted older forms of crating like the wooden box and the wooden barrel, as it works well with modern packaging like corrugated boxes and intermodal containers commonly used for bulk shipping. In addition, pallet collars can be used to support and protect items shipped and stored on pallets. While most pallets are wooden, pallets can also be made of plastic, metal, paper, and recycled materials. Overview Containerization for transport has spurred the use of pallets because sh ...
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Label Dispenser
Label dispensers and label applicators are machines built to simplify the process of removing a label from its liner or backing tape. Some are bench-top for dispensing the labels while others include the application of the label to the item (such as a package). Label dispensers are generally intended to dispense a label to an operator who manually applies the label to the package. They are designed with varying sizes and features which are often specific to the type of label they can dispense and to the degree of automation desired. Label applicators are usually part of a larger packaging line. They receive the package from a previous automation stage, apply the label, and feed the package to the next stage in the packaging line. Use Label dispensers have many uses. Imagine how many items you purchase have labels, almost everything. Those labels were either applied by a machine or by hand, and most likely were peeled from the backing paper using some sort of label dispenser. ...
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Inspection
An inspection is, most generally, an organized examination or formal evaluation exercise. In engineering activities inspection involves the measurements, tests, and gauges applied to certain characteristics in regard to an object or activity. The results are usually compared to specified requirements and standards for determining whether the item or activity is in line with these targets, often with a Standard Inspection Procedure in place to ensure consistent checking. Inspections are usually non-destructive. Inspections may be a visual inspection or involve sensing technologies such as ultrasonic testing, accomplished with a direct physical presence or remotely such as a remote visual inspection, and manually or automatically such as an automated optical inspection. Non-contact optical measurement and photogrammetry have become common NDT methods for inspection of manufactured components and design optimisation. A 2007 Scottish Government review of scrutiny of public ...
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Filler (packaging)
Fillers (or filling machines) are used for packaging, mainly for food/beverage but for other products as well. These are used to fill either a bottle or a pouch, depending on the product. There are several types of fillers used by the packaging industry. The type of Food or beverage filling machines to be used is usually determined by the type of product to be filled, speed requirements, quality and shelf life expectations, resources availability, technology feasibility and many other variables. Type of food products may range from solid to semi-solids, from liquids to frozen, from hot to cold, from free flowing to highly viscous products etc. This wide range of product characteristics also suggests that filling machines with great flexibility and versatility are the most valuable. There are various filling technologies for liquid and dry products and product filling machines can be rotary or inline, intermittent or continuous motion, semi-automatic or fully automatic with various fi ...
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Conveyor Belt
A conveyor belt is the carrying medium of a belt conveyor system (often shortened to belt conveyor). A belt conveyor system is one of many types of conveyor systems. A belt conveyor system consists of two or more pulleys (sometimes referred to as drums), with a closed loop of carrying medium—the conveyor belt—that rotates about them. One or both of the pulleys are powered, moving the belt and the material on the belt forward. The powered pulley is called the drive pulley while the unpowered pulley is called the idler pulley. There are two main industrial classes of belt conveyors; Those in general material handling such as those moving boxes along inside a factory and bulk material handling such as those used to transport large volumes of resources and agricultural materials, such as grain, salt, coal, ore, sand, overburden and more. Overview Conveyors are durable and reliable components used in automated distribution and warehousing, as well as manufacturing and produ ...
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Converting
Converting companies are companies that specialize in modifying or combining raw materials such as polyesters, adhesives, silicone, adhesive tapes, foams, plastics, felts, rubbers, liners and metals, as well as other materials, to create new products. Materials such as paper, plastic film, foil and cloth often are produced in long, continuous sheets that are rolled up for more convenient handling and transportation. These rolls of material vary significantly in size and weight — ranging from wide and weighing as much as several tons. The converting industry takes these continuous rolls of thin, flat materials — known as webs — threads them through processing machines (such as printing presses, laminating, coating and slitting machines) and converts or changes the web of material into an intermediate form or final product. For example, a converter’s equipment might take a web of plastic film, cut it into lengths, and fuse their edges, thus converting it into plastic bags. ...
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Cartoning Machines
A cartoning machine or cartoner, is a packaging machine that forms cartons: erect, close, folded, side seamed and sealed cartons.Control EngineeringAutomation in Packaging Benchmark Study Retrieved 10 May 2010. Packaging machines which form a carton board blank into a carton filled with a product or bag of products or number of products say into single carton, after the filling, the machine engages its tabs / slots to apply adhesive and close both the ends of carton completely sealing the carton.Packaging DigestAutomation in Packaging, Retrieved 10 May 2010. Cartoning machines can be divided into two types: * Horizontal cartoning machines * Vertical cartoning machines A cartoning machine which picks a single piece from stack of folded carton and erects it, fills with a product or bag of products or number of products horizontally through an open end and closes by tucking the end flaps of the carton or applying glue or adhesive. The product might be pushed in the carton either thr ...
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Bottle Cap
A bottle cap or bottle top is a closure for the top opening of a bottle. A cap is sometimes colourfully decorated with the logo of the brand of contents. Plastic caps are used for plastic bottles, while metal with plastic backing is used for glass; plastic caps are commonly made from PE or PP, whilst metal caps are usually either steel or aluminum. Plastic caps may have a pour spout. Flip-Top caps like Flapper closures provide controlled dispensing of dry products. Caps for plastic bottles are often made of a different type of plastic from the bottle. A cork is another type of closure for the top of a bottle. Types Caps were originally designed to be pressed over and around the top of a glass bottle to grab a small flange on the bottleneck. Crown cork The crown cork was patented by William Painter on February 2, 1892 (U.S. Patent 468,258). It had 24 teeth and a cork seal with a paper backing to prevent contact between the contents and the metal cap. The current versio ...
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Skin Pack
Skin pack, or skin packaging, is a type of carded packaging where a product (or products) is placed on a piece of paperboard or in trays, and a thin sheet of transparent plastic is placed over the product and paperboard or trays. The printed paperboard/tray usually has a heat-seal coating. The plastic film (LDPE, ionomer, etc.) is softened by heat and draped over the product on the card/tray. Vacuum is used to assist a firm fit. The film bonds to the heat-seal coating on the paperboard. The substrate can be either made specifically for skin packaging, or converted from other paper stock such as corrugated board. The specially made sheets Solid Bleached Sulfate (SBS) are porous, and allow the vacuum to flow directly through the paper. Most other stocks need to have the sheet perforated with pinholes to allow airflow. The skin-packed piece then may need to be cut into individual units. Cuts such as keyslots, round corners and internal die cuts may be added during the cut ...
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Blister Pack
A blister pack is any of several types of pre-formed plastic packaging used for small consumer goods, foods, and for pharmaceuticals. The primary component of a blister pack is a cavity or pocket made from a formable web, usually a thermoformed plastic. This usually has a backing of paperboard or a lidding seal of aluminum foil or plastic. A blister that folds onto itself is often called a clamshell. Blister packs are useful for protecting products against external factors, such as humidity and contamination for extended periods of time. Opaque blisters also protect light-sensitive products against UV rays. Uses Blister packs are used to package products such as toys, hardware, medication, etc. Many blister packaging machines use heat and pressure via a die to form the cavity or pocket from a roll or sheet of plastic. In recent years, improvements in cold forming—specifically allowing steeper depth/angles during forming, which minimizes the amount of material used for eac ...
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