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Melt Spinning
Melt spinning is a metal forming technique that is typically used to form thin ribbons of metal or alloys with a particular atomic structure. Some important commercial applications of melt spun metals include high-efficiency transformers (Amorphous metal transformer), sensory devices, telecommunications equipment, and power electronics. A typical melt spinning process involves casting molten metal by jetting it onto a rotating wheel or drum, which is cooled internally, usually by water or liquid nitrogen. The molten material rapidly solidifies upon contact with the large, cold surface area of the drum. The rotation of the drum constantly removes the solidified product while exposing new surface area to the molten metal stream, allowing for continuous production. The resulting ribbon is then directed along the production line to be packaged or machined into further products. The cooling rates achievable by melt spinning are on the order of 104–106 kelvins per second (K/s). Con ...
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Shear Force
In solid mechanics, shearing forces are unaligned forces acting on one part of a body in a specific direction, and another part of the body in the opposite direction. When the forces are collinear (aligned with each other), they are called tension forces and compression forces. William A. Nash defines shear force in terms of planes: "If a plane is passed through a body, a force acting along this plane is called a ''shear force'' or ''shearing force''." Force required to shear steel This section calculates the force required to cut a piece of material with a shearing action. The relevant information is the area of the material being sheared, ie the area across which the shearing action takes place, and the shear strength of the material. A round bar of steel is used as an example. The shear strength is calculated from the tensile strength using a factor which relates the two strengths. In this case 0.6 applies to the example steel, known as EN8 bright, although it can vary f ...
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Splat Quenching
Splat quenching is a metallurgical, metal morphing technique used for forming metals with a particular crystal structure by means of extremely rapid quenching, or cooling. A typical technique for splat quenching involves casting molten metal by pouring it between two massive, cooled copper rollers that are constantly chilled by the circulation of water. These provide a near-instant quench because of the large surface area in close contact with the melt. The thin sheet formed has a low ratio of volume relative to the area used for cooling. Products that are formed through this process have a crystal structure that is near-amorphous, or non-crystalline. They are commonly used for their valuable magnetic properties, specifically high magnetic permeability. This makes them useful for magnetic shielding and for low-loss transformer cores in electrical grids. Procedure The process of splat quenching involves rapid quenching or cooling of molten metal. A typical procedure for splat que ...
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Magnetic Permeability
In electromagnetism, permeability is the measure of magnetization that a material obtains in response to an applied magnetic field. Permeability is typically represented by the (italicized) Greek letter ''μ''. The term was coined by William Thomson, 1st Baron Kelvin in 1872, and used alongside permittivity by Oliver Heaviside in 1885. The reciprocal of permeability is magnetic reluctivity. In SI units, permeability is measured in henries per meter (H/m), or equivalently in newtons per ampere squared (N/A2). The permeability constant ''μ''0, also known as the magnetic constant or the permeability of free space, is the proportionality between magnetic induction and magnetizing force when forming a magnetic field in a classical vacuum. A closely related property of materials is magnetic susceptibility, which is a dimensionless proportionality factor that indicates the degree of magnetization of a material in response to an applied magnetic field. Explanation In th ...
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Electrical Resistance And Conductance
The electrical resistance of an object is a measure of its opposition to the flow of electric current. Its reciprocal quantity is , measuring the ease with which an electric current passes. Electrical resistance shares some conceptual parallels with mechanical friction. The SI unit of electrical resistance is the ohm (), while electrical conductance is measured in siemens (S) (formerly called the 'mho' and then represented by ). The resistance of an object depends in large part on the material it is made of. Objects made of electrical insulators like rubber tend to have very high resistance and low conductance, while objects made of electrical conductors like metals tend to have very low resistance and high conductance. This relationship is quantified by resistivity or conductivity. The nature of a material is not the only factor in resistance and conductance, however; it also depends on the size and shape of an object because these properties are extensive rather than int ...
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Magnetic Flux
In physics, specifically electromagnetism, the magnetic flux through a surface is the surface integral of the normal component of the magnetic field B over that surface. It is usually denoted or . The SI unit of magnetic flux is the weber (Wb; in derived units, volt–seconds), and the CGS unit is the maxwell. Magnetic flux is usually measured with a fluxmeter, which contains measuring coils and electronics, that evaluates the change of voltage in the measuring coils to calculate the measurement of magnetic flux. Description The magnetic interaction is described in terms of a vector field, where each point in space is associated with a vector that determines what force a moving charge would experience at that point (see Lorentz force). Since a vector field is quite difficult to visualize at first, in elementary physics one may instead visualize this field with field lines. The magnetic flux through some surface, in this simplified picture, is proportional to the nu ...
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Coercivity
Coercivity, also called the magnetic coercivity, coercive field or coercive force, is a measure of the ability of a ferromagnetic material to withstand an external magnetic field without becoming demagnetized. Coercivity is usually measured in oersted or ampere/meter units and is denoted . An analogous property in electrical engineering and materials science, electric coercivity, is the ability of a ferroelectric material to withstand an external electric field without becoming depolarized. Ferromagnetic materials with high coercivity are called magnetically ''hard'', and are used to make permanent magnets. Materials with low coercivity are said to be magnetically ''soft''. The latter are used in transformer and inductor cores, recording heads, microwave devices, and magnetic shielding. Definitions Coercivity in a ferromagnetic material is the intensity of the applied magnetic field (''H'' field) required to demagnetize that material, after the magnetization of ...
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Amorphous Solid
In condensed matter physics and materials science, an amorphous solid (or non-crystalline solid, glassy solid) is a solid that lacks the long-range order that is characteristic of a crystal. Etymology The term comes from the Greek ''a'' ("without"), and ''morphé'' ("shape, form"). In some older articles and books, the term was used synonymously with glass. Today, "glassy solid" or "amorphous solid" is considered the overarching concept. Polymers are often amorphous. Structure Amorphous materials have an internal structure comprising interconnected structural blocks that can be similar to the basic structural units found in the corresponding crystalline phase of the same compound. Unlike crystalline materials, however, no long-range order exists. Localized order in amorphous materials can be categorized as short or medium range order. By convention, short range order extends only to the nearest neighbor shell, typically only 1-2 atomic spacings. Medium range order is then d ...
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Centrifugal Force
In Newtonian mechanics, the centrifugal force is an inertial force (also called a "fictitious" or "pseudo" force) that appears to act on all objects when viewed in a rotating frame of reference. It is directed away from an axis which is parallel to the axis of rotation and passing through the coordinate system's origin. If the axis of rotation passes through the coordinate system's origin, the centrifugal force is directed radially outwards from that axis. The magnitude of centrifugal force ''F'' on an object of mass ''m'' at the distance ''r'' from the origin of a frame of reference rotating with angular velocity is: F = m\omega^2 r The concept of centrifugal force can be applied in rotating devices, such as centrifuges, centrifugal pumps, centrifugal governors, and centrifugal clutches, and in centrifugal railways, planetary orbits and banked curves, when they are analyzed in a rotating coordinate system. Confusingly, the term has sometimes also been used for the re ...
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Surface Tension
Surface tension is the tendency of liquid surfaces at rest to shrink into the minimum surface area possible. Surface tension is what allows objects with a higher density than water such as razor blades and insects (e.g. water striders) to float on a water surface without becoming even partly submerged. At liquid–air interfaces, surface tension results from the greater attraction of liquid molecules to each other (due to cohesion) than to the molecules in the air (due to adhesion). There are two primary mechanisms in play. One is an inward force on the surface molecules causing the liquid to contract. Second is a tangential force parallel to the surface of the liquid. This ''tangential'' force is generally referred to as the surface tension. The net effect is the liquid behaves as if its surface were covered with a stretched elastic membrane. But this analogy must not be taken too far as the tension in an elastic membrane is dependent on the amount of deformation of th ...
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Viscosity
The viscosity of a fluid is a measure of its resistance to deformation at a given rate. For liquids, it corresponds to the informal concept of "thickness": for example, syrup has a higher viscosity than water. Viscosity quantifies the internal frictional force between adjacent layers of fluid that are in relative motion. For instance, when a viscous fluid is forced through a tube, it flows more quickly near the tube's axis than near its walls. Experiments show that some stress (such as a pressure difference between the two ends of the tube) is needed to sustain the flow. This is because a force is required to overcome the friction between the layers of the fluid which are in relative motion. For a tube with a constant rate of flow, the strength of the compensating force is proportional to the fluid's viscosity. In general, viscosity depends on a fluid's state, such as its temperature, pressure, and rate of deformation. However, the dependence on some of these properties is ...
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