Jig (tool)
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Jig (tool)
A jig is a type of custom-made tool used to control the location and/or motion of parts or other tools. Description A jig's primary purpose is to provide repeatability, accuracy, and interchangeability in the manufacturing of products.. An example of a jig is when a key is duplicated; the original is used as a jig so the new key can have the same path as the old one. Since the advent of automation and computer numerical controlled (CNC) machines, jigs are often not required because the tool path is digitally programmed and stored in memory. Jigs may be made for reforming plastics. Jigs or templates have been known long before the industrial age. There are many types of jigs, and each one is custom-tailored to do a specific job. Drill jig A ''drill jig'' is a type of jig that expedites repetitive hole center location on multiple interchangeable parts by acting as a template to guide the twist drill or other boring device into the precise location of each intended hole center ...
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Frame Building Jig
A frame is often a structural system that supports other components of a physical construction and/or steel frame that limits the construction's extent. Frame and FRAME may also refer to: Physical objects In building construction *Framing (construction), a building term known as light frame construction *Framer, a carpenter who assembles major structural elements in constructing a building *A-frame, a basic structure designed to bear a load in a lightweight economical manner **A-frame house, a house following the same principle *Door frame or window frame, fixed structures to which the hinges of doors or windows are attached *Frame and panel, a method of woodworking *Space frame, a method of construction using lightweight or light materials *Timber framing, a method of building for creating framed structures of heavy timber or willow wood In vehicles *Frame (aircraft), structural rings in an aircraft fuselage *Frame (nautical), the skeleton of a boat *Bicycle frame, the main c ...
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Machine Tool
A machine tool is a machine for handling or machining metal or other rigid materials, usually by cutting, boring, grinding, shearing, or other forms of deformations. Machine tools employ some sort of tool that does the cutting or shaping. All machine tools have some means of constraining the work piece and provide a guided movement of the parts of the machine. Thus, the relative movement between the workpiece and the cutting tool (which is called the toolpath) is controlled or constrained by the machine to at least some extent, rather than being entirely "offhand" or " freehand". It is a power-driven metal cutting machine which assists in managing the needed relative motion between cutting tool and the job that changes the size and shape of the job material. The precise definition of the term ''machine tool'' varies among users, as discussed below. While all machine tools are "machines that help people to make things", not all factory machines are machine tools. Today machine ...
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Woodworking Jigs
Woodworking is the skill of making items from wood, and includes cabinet making (cabinetry and furniture), wood carving, joinery, carpentry, and woodturning. History Along with stone, clay and animal parts, wood was one of the first materials worked by early humans. Microwear analysis of the Mousterian stone tools used by the Neanderthals show that many were used to work wood. The development of civilization was closely tied to the development of increasingly greater degrees of skill in working these materials. Among early finds of wooden tools are the worked sticks from Kalambo Falls, Clacton-on-Sea and Lehringen. The spears from Schöningen (Germany) provide some of the first examples of wooden hunting gear. Flint tools were used for carving. Since Neolithic times, carved wooden vessels are known, for example, from the Linear Pottery culture wells at Kückhofen and Eythra. Examples of Bronze Age wood-carving include tree trunks worked into coffins from nort ...
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Industrial Press
Industrial Press, Inc., is a privately held corporation headquartered in South Norwalk, Connecticut. Its primary areas of business are publishing technical books for engineering, technology, and manufacturing. The company was founded in New York City in 1883, and moved to Connecticut in 2013. Industrial Press's flagship title is the ''Machinery's Handbook ''Machinery's Handbook'' ''for machine shop and drafting-room; a reference book on machine design and shop practice for the mechanical engineer, draftsman, toolmaker, and machinist'' (the full title of the 1st edition) is a classic reference ...''. It is a reference for mechanical and manufacturing engineers, designers, draftsmen, toolmakers, and machinists. External links * Book publishing companies based in Connecticut Companies based in Norwalk, Connecticut Publishing companies based in New York City Publishing companies established in 1880 1880 establishments in New York (state) Privately held companies base ...
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Tapering Jig
A tapering jig is a woodworking jig used to cut a progressively deeper cut along a workpiece usually parallel to the grain. Tapering jigs are often used to create table legs, with the taper usually cut into the two sides of the leg facing the inside of the table. There are various commercial varieties of tapering jigs, ranging for simple two hinged pieces of aluminum square tubing with a device to maintain angle settings, to more complex varieties that utilize clamps to affix the workpiece to a bed using toggle clamps or other clamping devices. Many woodworkers prefer to make the jig in the shop in order to customize it to the particular project at hand. See Also *Jig (tool) A jig is a type of custom-made tool used to control the location and/or motion of parts or other tools. Description A jig's primary purpose is to provide repeatability, accuracy, and interchangeability in the manufacturing of products.. An e ... * Staircase jig * Sharpening jig Woodworking jigs
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Sharpening Jig
A sharpening jig is often used when sharpening woodworking tools. Many of the tools used in woodworking have steel blades which are sharpened to a fine edge. A cutting edge is created on the blade at the point at which two surfaces of the blade meet. To create this cutting edge a bevel is formed on the blade, usually by grinding. This bevel is subsequently refined by honing until a satisfactorily sharp edge is created. The purpose of the sharpening jig is to hold the blade or tool at the desired angle while grinding or honing the bevel. In some cases, the angle of the bevel is critical to the performance of the cutting edge—a jig allows for repeatability of this angle over a number of sharpening sessions. There are many styles of jig available commercially. Fundamentally, all jigs are similar in that they allow the user to clamp the blade or tool in some way. The jig then has some means of referencing the clamped blade to the grinding or honing apparatus so that the bevel a ...
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Staircase Jig
A staircase jig is a woodworking tool that incorporates both a right angle and an acute angle in its design. The jig is easily transported due to its small size and light weight. Precise measurements are required to layout the diagonal locations. This jig uses a zero reference line from which the rise and tread are measured. The upper part of the jig is a right triangle with a roundover overhang. The template allows for a tight fit of the tread into the stringer in the overhang section. The bottom of the jig incorporates an acute angle. This tapered angle allows a space for a wedge to fit against the back side of the vertical and the horizontal plane of the stringer. This jig can be used to lay out different rise (vertical) and tread (horizontal) widths. The jig is used with a plunge router and a bushing guide. The router plows out a precise groove into the finished product that allows all the parts to fit together. Uses of jig The jig is used to make finish stringer Stringe ...
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Jig Grinder
A jig grinder is a machine tool used for grinding complex shapes and holes where the highest degrees of accuracy and finish are required. The jig grinder is very similar to a jig borer, in that the table positioning and spindles are very accurate (far more so than a manual milling machine or lathe A lathe () is a machine tool that rotates a workpiece about an axis of rotation to perform various operations such as cutting, sanding, knurling, drilling, deformation, facing, and turning, with tools that are applied to the workpiece to c ...). It is almost exclusively used by tool and die makers in the creation of jigs or mating holes and pegs on dies. There are usually many peripheral elements to a large jig grinder, including separate hydraulic motors, air compressors, and various cooling systems for both the hydraulic circuit and supplying coolant to the work and machine itself. The machine operates by a high speed air spindle rotating a grinding bit. The air spindle ...
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Printed Circuit Board
A printed circuit board (PCB; also printed wiring board or PWB) is a medium used in Electrical engineering, electrical and electronic engineering to connect electronic components to one another in a controlled manner. It takes the form of a Lamination, laminated sandwich structure of conductive and insulating layers: each of the conductive layers is designed with an artwork pattern of traces, planes and other features (similar to wires on a flat surface) Chemical milling, etched from one or more sheet layers of copper Lamination, laminated onto and/or between sheet layers of a Insulator (electricity), non-conductive substrate. Electrical components may be fixed to conductive pads on the outer layers in the shape designed to accept the component's terminals, generally by means of soldering, to both electrically connect and mechanically fasten them to it. Another manufacturing process adds Via (electronics), vias: plated-through holes that allow interconnections between layers. ...
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Drill
A drill is a tool used for making round holes or driving fasteners. It is fitted with a bit, either a drill or driverchuck. Hand-operated types are dramatically decreasing in popularity and cordless battery-powered ones proliferating due to increased efficiency and ease of use. Drills are commonly used in woodworking, metalworking, construction, machine tool fabrication, construction and utility projects. Specially designed versions are made for miniature applications. History Around 35,000 BC, ''Homo sapiens'' discovered the benefits of the application of rotary tools. This would have rudimentarily consisted of a pointed rock being spun between the hands to bore a hole through another material. This led to the hand drill, a smooth stick, that was sometimes attached to flint point, and was rubbed between the palms. This was used by many ancient civilizations around the world including the Mayans. The earliest perforated artifacts, such as bone, ivory, shells, and antler ...
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Servomechanism
In control engineering a servomechanism, usually shortened to servo, is an automatic device that uses error-sensing negative feedback to correct the action of a mechanism. On displacement-controlled applications, it usually includes a built-in encoder or other position feedback mechanism to ensure the output is achieving the desired effect. The term correctly applies only to systems where the feedback or error-correction signals help control mechanical position, speed, attitude or any other measurable variables. For example, an automotive power window control is not a servomechanism, as there is no automatic feedback that controls position—the operator does this by observation. By contrast a car's cruise control uses closed-loop feedback, which classifies it as a servomechanism. Applications Position control A common type of servo provides ''position control''. Commonly, servos are electric, hydraulic, or pneumatic. They operate on the principle of negative feedback, wh ...
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Jig Borer
The jig borer is a type of machine tool invented at the end of World War I to enable the quick and precise location of hole centers. It was invented independently in Switzerland and the United States. It resembles a specialized species of milling machine that provides tool and die makers with a higher degree of positioning precision (repeatability) and accuracy than those provided by general machines. Although capable of light milling, a jig borer is more suited to highly accurate drilling, boring, and reaming, where the quill or headstock does not see the significant side loading that it would with mill work. The result is a machine designed more for location accuracy than heavy material removal. A typical jig borer has a work table of around which can be moved using large handwheels (with micrometer-style readouts and verniers) on particularly carefully made shafts with a strong degree of gearing; this allows positions to be set on the two axes to an accuracy of . It is general ...
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