Iron And Steel Industry In India
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Iron And Steel Industry In India
The iron and steel industry in India is among the most important industries within the country. India surpassed Japan as the second largest steel producer in January 2019. As per ''worldsteel'', India's crude steel production in 2018 was at 106.5 tonnes (MT), 4.9% increase from 101.5 MT in 2017, means that India overtook Japan as the world's second largest steel production country. Japan produced 104.3 MT in year 2018, decrease of 0.3% compared to year 2017. Industry produced 82.68 million tons of total finished steel and 9.7 million tons of raw iron. Most of the iron and steel in India is produced from iron ore. Policy for the sector is governed by the Indian Ministry of Steel, which concerns itself with coordinating and planning the growth and development of the iron and steel industry, both in the public and private sectors; formulation of policies concerning production, pricing, distribution, import and export of iron and steel, ferro alloys and refractories; and the deve ...
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Tata Steel At Night
Tata or TATA may refer to: Places * Jamshedpur, a city in Jharkhand, India also known as Tatanagar or Tata * Tata, Hungary, a town in Hungary * Tata Islands, a pair of small islands off the coast of New Zealand * Tata, Morocco, a city in Tata Province * Tata Province, Morocco * Țâța River, a tributary of the Ialomiţa River in Romania Companies * Tata Sons, India's largest conglomerate and owner of Tata Group * Tata Group, an Indian multinational conglomerate company ** List of entities associated with Tata Group People Surname * Tata family, an influential family of India owning the Tata Group ** Jamsetji Tata (1839–1904), known as the father of Indian industry ** Dorabji Tata (1859–1932), Indian industrialist and philanthropist ** Ratanji Tata (1871–1918), financier and philanthropist, son of Jamsetji Tata ** J. R. D. Tata (1904–1993), Indian pioneer aviator and founder of Tata Airlines ** Naval H. Tata (1904–1989), industrialist, recipient of Padma Bhusha ...
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Direct Reduced Iron
Direct reduced iron (DRI), also called sponge iron, is produced from the direct reduction of iron ore (in the form of lumps, pellets, or fines) into iron by a reducing gas or elemental carbon produced from natural gas or coal. Many ores are suitable for direct reduction. Direct reduction refers to solid-state processes which reduce iron oxides to metallic iron at temperatures below the melting point of iron. Reduced iron derives its name from these processes, one example being heating iron ore in a furnace at a high temperature of in the presence of the reducing gas syngas, a mixture of hydrogen and carbon monoxide. Process Direct reduction processes can be divided roughly into two categories: gas-based, and coal-based. In both cases, the objective of the process is to remove the oxygen contained in various forms of iron ore (sized ore, concentrates, pellets, mill scale, furnace dust, etc.), in order to convert the ore to metallic iron, without melting it (below ). The dir ...
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Bhilai
Bhilai is a city in Durg district of the States and union territories of India, Indian state of Chhattisgarh, in eastern central India. With population exceeding 1 million, it is the second-largest urban area in Chhattisgarh after Raipur. Bhilai is a major industrial city as well as an education hub of central India. The Bhilai metropolis contains three municipal corporations: Bhilai Municipal Corporation, Bhilai-Charoda Municipal Corporation and Risali Municipal Corporation. The city is home to several industries like Bhilai Steel Plant, Jaypee Group, Jaypee Cement, CK Birla Group, Orient Cement, NSPCL Bhilai Power Plant, Steel Authority of India, FSNL and ACC (company), ACC Cement. The city is home to IIT Bhilai, Indian Institute of Technology Bhilai. Jama Mosque, Bhilai, Jama Masjid in Bhilai is one of the largest mosques in India. The state's oldest zoo is Maitri Bagh in Bhilai. Etymology It is believed that the name "Bhilai" is derived from the Bhil people, Bhil tribe w ...
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Bhilai Steel Plant
The Bhilai Steel Plant (BSP), located in Bhilai, in the Indian state of Chhattisgarh, is India's first and main producer of steel rails, as well as a major producer of wide steel plates and other steel products. The plant also produces steel and markets various chemical by-products from its coke ovens and coal chemical plant. It was set up with the help of the USSR in 1959. Bhilai Steel Plant (BSP) is eleven-time winner of the Prime Minister's Trophy for best integrated steel plant in the country. The plant is the sole supplier of the country's longest railway tracks, which measure . The 130 - meter rail, which would be the world's longest rail line in a single piece, was rolled at URM, Bhilai Steel Plant (SAIL) on 29 November 2016. The plant also produces products such as wire rods and merchant products. Bhilai Steel Plant has been the flagship integrated steel plant unit of the Public Sector steel company, the Steel Authority of India Limited and is its largest and most profita ...
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Steel Authority Of India
Steel Authority of India Limited (SAIL) is a central public sector undertaking based in New Delhi, India. It is under the ownership of Ministry of Steel, Government of India with an annual turnover of INR 1,03,480 Crore (US$13 billion) for fiscal year 2021–22. Incorporated on 24 January 1973, SAIL has 60,766 employees (as of 1 October 2022). With an annual production of 16.30 million metric tons, It is the largest government owned steel producer. The hot metal production capacity of the psu will further increase and is expected to reach a level of 50 million tonnes per annum by 2025. SAIL operates and owns five integrated steel plants at Bhilai, Rourkela, Durgapur, Bokaro and Burnpur (Asansol) and three special steel plants at Salem, Durgapur and Bhadravathi. It also owns a Ferro Alloy plant at Chandrapur. As a part of its global ambition, the psu is undergoing a massive expansion and modernisation programme involving upgrading and building new facilities with emphasis o ...
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West Bengal
West Bengal (, Bengali: ''Poshchim Bongo'', , abbr. WB) is a state in the eastern portion of India. It is situated along the Bay of Bengal, along with a population of over 91 million inhabitants within an area of . West Bengal is the fourth-most populous and thirteenth-largest state by area in India, as well as the eighth-most populous country subdivision of the world. As a part of the Bengal region of the Indian subcontinent, it borders Bangladesh in the east, and Nepal and Bhutan in the north. It also borders the Indian states of Odisha, Jharkhand, Bihar, Sikkim and Assam. The state capital is Kolkata, the third-largest metropolis, and seventh largest city by population in India. West Bengal includes the Darjeeling Himalayan hill region, the Ganges delta, the Rarh region, the coastal Sundarbans and the Bay of Bengal. The state's main ethnic group are the Bengalis, with the Bengali Hindus forming the demographic majority. The area's early history featured a succession ...
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Durgapur
Durgapur () is a planned tier-II urban agglomeration and a major industrial city in Paschim Bardhaman district in the Indian state of West Bengal. It is the fourth largest urban agglomeration after Kolkata, Asansol and Siliguri in West Bengal and a major industrial hub of West Bengal. and was planned by two American architects, Joseph Allen Stein and Benjamin Polk in 1955. Durgapur is the only city in eastern India to have an operational dry dock. Durgapur has been nicknamed the ' Ruhr of India'.The Chota Nagpur Plateau in India is more commonly regarded as the Ruhr of India; however, some sources also cite Durgapur as the same. Alternatively, Durgapur may be considered the Ruhr of Bengal instead (as it is occasionally referred to). Geography Location Durgapur is located at . It has an average elevation of . Durgapur is in the Paschim Bardhaman district of West Bengal, on the bank of the Damodar River, just before it enters the alluvial plains of Bengal. The topography is ...
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Slag
Slag is a by-product of smelting (pyrometallurgical) ores and used metals. Broadly, it can be classified as ferrous (by-products of processing iron and steel), ferroalloy (by-product of ferroalloy production) or non-ferrous/base metals (by-products of recovering non-ferrous materials like copper, nickel, zinc and phosphorus). Within these general categories, slags can be further categorized by their precursor and processing conditions (e.g., Blast furnace (BF) slags, air-cooled blast furnace (ACBF) slag, basic oxygen furnace (BOF) slag, and electric arc furnace (EAF) slag) . Due to the large demand for these materials, slag production has also significantly increased throughout the years despite recycling (most notably in the iron and steelmaking industries) and upcycling efforts. The World Steel Association (WSA) estimates that 600 kg of by-products (~90 wt% is slags) are generated per tonne of steel produced. Composition Slag is usually a mixture of metal oxides and sili ...
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Iron Oxide
Iron oxides are chemical compounds composed of iron and oxygen. Several iron oxides are recognized. All are black magnetic solids. Often they are non-stoichiometric. Oxyhydroxides are a related class of compounds, perhaps the best known of which is rust. Iron oxides and oxyhydroxides are widespread in nature and play an important role in many geological and biological processes. They are used as iron ores, pigments, catalysts, and in thermite, and occur in hemoglobin. Iron oxides are inexpensive and durable pigments in paints, coatings and colored concretes. Colors commonly available are in the "earthy" end of the yellow/orange/red/brown/black range. When used as a food coloring, it has E number E172. Stoichiometries Iron oxides feature as ferrous ( Fe(II)) or ferric ( Fe(III)) or both. They adopt octahedral or tetrahedral coordination geometry. Only a few oxides are significant at the earth's surface, particularly wüstite, magnetite, and hematite. * Oxides of FeII ...
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Blast Furnace
A blast furnace is a type of metallurgical furnace used for smelting to produce industrial metals, generally pig iron, but also others such as lead or copper. ''Blast'' refers to the combustion air being "forced" or supplied above atmospheric pressure. In a blast furnace, fuel ( coke), ores, and flux (limestone) are continuously supplied through the top of the furnace, while a hot blast of air (sometimes with oxygen enrichment) is blown into the lower section of the furnace through a series of pipes called tuyeres, so that the chemical reactions take place throughout the furnace as the material falls downward. The end products are usually molten metal and slag phases tapped from the bottom, and waste gases (flue gas) exiting from the top of the furnace. The downward flow of the ore along with the flux in contact with an upflow of hot, carbon monoxide-rich combustion gases is a countercurrent exchange and chemical reaction process. In contrast, air furnaces (such as reverbera ...
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Flux (metallurgy)
In metallurgy, a flux () is a chemical cleaning agent, flowing agent, or purifying agent. Fluxes may have more than one function at a time. They are used in both extractive metallurgy and metal joining. Some of the earliest known fluxes were sodium carbonate, potash, charcoal, coke, borax, lime, lead sulfide and certain minerals containing phosphorus. Iron ore was also used as a flux in the smelting of copper. These agents served various functions, the simplest being a reducing agent, which prevented oxides from forming on the surface of the molten metal, while others absorbed impurities into the slag, which could be scraped off the molten metal. Fluxes are also used in foundries for removing impurities from molten nonferrous metals such as aluminium, or for adding desirable trace elements such as titanium. As cleaning agents, fluxes facilitate soldering, brazing, and welding by removing oxidation from the metals to be joined. In some applications molten flux also serve ...
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Coke (fuel)
Coke is a grey, hard, and porous coal-based fuel with a high carbon content and few impurities, made by heating coal or oil in the absence of air—a destructive distillation process. It is an important industrial product, used mainly in iron ore smelting, but also as a fuel in stoves and forges when air pollution is a concern. The unqualified term "coke" usually refers to the product derived from low-ash and low-sulphur bituminous coal by a process called coking. A similar product called petroleum coke, or pet coke, is obtained from crude oil in oil refineries. Coke may also be formed naturally by geologic processes.B. Kwiecińska and H. I. Petersen (2004): "Graphite, semi-graphite, natural coke, and natural char classification — ICCP system". ''International Journal of Coal Geology'', volume 57, issue 2, pages 99-116. History China Historical sources dating to the 4th century describe the production of coke in ancient China. The Chinese first used coke for heating ...
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