|
Hydrogen Gas Porosity
Hydrogen gas porosity is an aluminium casting defect in the form of a porosity or void in an aluminium casting caused by a high level of hydrogen gas (H2) dissolved in the aluminium at liquid phase. The solubility of hydrogen in solid aluminium is much smaller than in liquid aluminium. As the aluminium freezes, some of the hydrogen comes out of solution and forms bubbles, creating porosity in the solid aluminium. Aluminium foundries want to produce high-quality aluminum castings with minimum porosity. Hydrogen porosity can be reduced by reducing the amount of hydrogen in the liquid aluminium alloy, by degassing or sparging. (Sometimes a small hydrogen concentration is intentionally maintained; some very fine hydrogen porosity can be preferable to internal voids caused by shrinkage.) Directional solidification can drive impurities to one end of the casting. The hydrogen problem Hydrogen forms whenever molten aluminium comes into contact with water vapor, and easily dissolves into ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Aluminium
Aluminium (aluminum in American and Canadian English) is a chemical element with the symbol Al and atomic number 13. Aluminium has a density lower than those of other common metals, at approximately one third that of steel. It has a great affinity towards oxygen, and forms a protective layer of oxide on the surface when exposed to air. Aluminium visually resembles silver, both in its color and in its great ability to reflect light. It is soft, non-magnetic and ductile. It has one stable isotope, 27Al; this isotope is very common, making aluminium the twelfth most common element in the Universe. The radioactivity of 26Al is used in radiodating. Chemically, aluminium is a post-transition metal in the boron group; as is common for the group, aluminium forms compounds primarily in the +3 oxidation state. The aluminium cation Al3+ is small and highly charged; as such, it is polarizing, and bonds aluminium forms tend towards covalency. The strong affinity tow ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Directional Solidification
Directional solidification (DS) and progressive solidification are types of solidification within castings. Directional solidification is solidification that occurs from farthest end of the casting and works its way towards the sprue. Progressive solidification, also known as parallel solidification,. is solidification that starts at the walls of the casting and progresses perpendicularly from that surface.. Theory - Most metals and alloys shrink as the material changes from a liquid state to a solid state. Therefore, if liquid material is not available to compensate for this shrinkage a '' shrinkage defect'' forms. When progressive solidification dominates over directional solidification a shrinkage defect will form. The geometrical shape of the mold cavity has a direct effect on progressive and directional solidification. At the end of tunnel-type geometries, divergent heat flow occurs, which causes that area of the casting to cool faster than surrounding areas; this is call ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Reproducibility
Reproducibility, also known as replicability and repeatability, is a major principle underpinning the scientific method. For the findings of a study to be reproducible means that results obtained by an experiment or an observational study or in a statistical analysis of a data set should be achieved again with a high degree of reliability when the study is replicated. There are different kinds of replication but typically replication studies involve different researchers using the same methodology. Only after one or several such successful replications should a result be recognized as scientific knowledge. With a narrower scope, ''reproducibility'' has been introduced in computational sciences: Any results should be documented by making all data and code available in such a way that the computations can be executed again with identical results. In recent decades, there has been a rising concern that many published scientific results fail the test of reproducibility, evoking a r ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Thermal Conductivity
The thermal conductivity of a material is a measure of its ability to conduct heat. It is commonly denoted by k, \lambda, or \kappa. Heat transfer occurs at a lower rate in materials of low thermal conductivity than in materials of high thermal conductivity. For instance, metals typically have high thermal conductivity and are very efficient at conducting heat, while the opposite is true for insulating materials like Rockwool or Styrofoam. Correspondingly, materials of high thermal conductivity are widely used in heat sink applications, and materials of low thermal conductivity are used as thermal insulation. The reciprocal of thermal conductivity is called thermal resistivity. The defining equation for thermal conductivity is \mathbf = - k \nabla T, where \mathbf is the heat flux, k is the thermal conductivity, and \nabla T is the temperature gradient. This is known as Fourier's Law for heat conduction. Although commonly expressed as a scalar, the most general form of th ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Reduced Pressure Test
Reduction, reduced, or reduce may refer to: Science and technology Chemistry * Reduction (chemistry), part of a reduction-oxidation (redox) reaction in which atoms have their oxidation state changed. ** Organic redox reaction, a redox reaction that takes place with organic compounds ** Ore reduction: see smelting Computing and algorithms * Reduction (complexity), a transformation of one problem into another problem * Reduction (recursion theory), given sets A and B of natural numbers, is it possible to effectively convert a method for deciding membership in B into a method for deciding membership in A? * Bit Rate Reduction, an audio compression method * Data reduction, simplifying data in order to facilitate analysis * Graph reduction, an efficient version of non-strict evaluation * L-reduction, a transformation of optimization problems which keeps the approximability features * Partial order reduction, a technique for reducing the size of the state-space to be searched b ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Process Control
An industrial process control in continuous production processes is a discipline that uses industrial control systems to achieve a production level of consistency, economy and safety which could not be achieved purely by human manual control. It is implemented widely in industries such as automotive, mining, dredging, oil refining, pulp and paper manufacturing, chemical processing and power generating plants. There is a wide range of size, type and complexity, but it enables a small number of operators to manage complex processes to a high degree of consistency. The development of large industrial process control systems was instrumental in enabling the design of large high volume and complex processes, which could not be otherwise economically or safely operated. The applications can range from controlling the temperature and level of a single process vessel, to a complete chemical processing plant with several thousand control loops. History Early process control breakthrou ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Hot Extraction
Hot or the acronym HOT may refer to: Food and drink *Pungency, in food, a spicy or hot quality *Hot, a wine tasting descriptor Places *Hot district, a district of Chiang Mai province, Thailand **Hot subdistrict, a sub-district of Hot District, Thailand **Tha Kham, Chiang Mai, also known as Hot, a town in Hot District, Chiang Mai province, Thailand *Hot, Albania, a village in the Malësi e Madhe municipality, Shkodër County, Albania Music * H.O.T. pronounced "H. O. T.", (High-Five of Teenagers), a South Korean boy band *Hawaii Opera Theatre, an opera company in Honolulu, Hawaii *Hot (American vocal group), best known for 1977 hit "Angel in Your Arms" 1976–1980 *Hot 97, branding for hip-hop radio station WQHT in New York City Albums * ''Hot'' (Freda Payne album), 1979 * ''Hot'' (Half Japanese album), 1995 * ''Hot'' (Inna album) or the title song (see below), 2009 * ''Hot'' (James Brown album) or the title song (see below), 1976 * ''Hot'' (Mel B album), 2000 * ''Hot'' (Paul B ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Sparging (chemistry)
In chemistry, sparging, also known as gas flushing in metallurgy, is a technique in which a gas is bubbled through a liquid in order to remove ''other'' dissolved gas(es) and/or dissolved volatile liquid(s) from that liquid. It is a method of degassing. According to Henry's law, the concentration of each gas in a liquid is proportional to the partial pressure of that gas (in the gaseous state) in contact with the liquid. Sparging introduces a gas that has little or no partial pressure of the gas(es) to be removed, and increases the area of the gas-liquid interface, which encourages some of the dissolved gas(es) to diffuse into the sparging gas before the sparging gas escapes from the liquid. Many sparging processes, such as solvent removal, use air as the sparging gas. To remove oxygen, or for sensitive solutions or reactive molten metals, a chemically inert gas such as nitrogen, argon, or helium is used. Liquid chromatography Solvents used in high-performance liquid chromatogra ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Casting Defect
A casting defect is an undesired irregularity in a metal casting process. Some defects can be tolerated while others can be repaired, otherwise they must be eliminated. They are broken down into five main categories: ''gas porosity'', ''shrinkage defects'', ''mould material defects'', ''pouring metal defects'', and ''metallurgical defects''. Terminology The terms "defect" and "" refer to two specific and separate things in castings. Defects are defined as conditions in a casting that must be corrected or removed, or the casting must be rejected. Discontinuities, also known as "imperfections", are defined as "interruptions in the physical continuity of the casting". Therefore, if the casting is less than perfect, but still useful and in tolerance, the imperfections should be deemed "discontinuities". Types There are many types of defects which result from many different causes. Some of the solutions to certain defects can be the cause for another type of defect. The following def ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Degassing
Degassing, also known as degasification, is the removal of dissolved gases from liquids, especially water or aqueous solutions. There are numerous methods for removing gases from liquids. Gases are removed for various reasons. Chemists remove gases from solvents when the compounds they are working on are possibly air- or oxygen-sensitive (air-free technique), or when bubble formation at solid-liquid interfaces becomes a problem. The formation of gas bubbles when a liquid is frozen can also be undesirable, necessitating degassing beforehand. Pressure reduction The solubility of gas obeys Henry's law, that is, the amount of a dissolved gas in a liquid is proportional to its partial pressure. Therefore, placing a solution under reduced pressure makes the dissolved gas less soluble. Sonication and stirring under reduced pressure can usually enhance the efficiency. This technique is often referred to as ''vacuum degasification''. Specialized vacuum chambers, called vacuum degassers, ar ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
