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Hot Blast
Hot blast refers to the preheating of air blown into a blast furnace or other metallurgical process. As this considerably reduced the fuel consumed, hot blast was one of the most important technologies developed during the Industrial Revolution. Hot blast also allowed higher furnace temperatures, which increased the capacity of furnaces. As first developed, it worked by alternately storing heat from the furnace flue gas in a firebrick-lined vessel with multiple chambers, then blowing combustion air through the hot chamber. This is known as regenerative heating. Hot blast was invented and patented for iron furnaces by James Beaumont Neilson in 1828 at Wilsontown Ironworks in Scotland, but was later applied in other contexts, including late bloomeries. Later the carbon monoxide in the flue gas was burned to provide additional heat. History Invention and spread James Beaumont Neilson, previously foreman at Glasgow gas works, invented the system of preheating the blast for a ...
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Carrie Furnace No
Carrie may refer to: People * Carrie (name), a female given name and occasionally a surname Places in the United States * Carrie, Kentucky, an unincorporated community * Carrie, Virginia, an unincorporated community * Carrie Glacier, Olympic National Park, Washington Arts and entertainment * Carrie (novel), ''Carrie'' (novel), by Stephen King, and its adaptations: ** Carrie (1976 film), ''Carrie'' (1976 film) ** Carrie (2002 film), ''Carrie'' (2002 film) ** Carrie (2013 film), ''Carrie'' (2013 film) ** Carrie (franchise), ''Carrie'' (franchise) ** Carrie (musical), ''Carrie'' (musical) * the title character of ''Sister Carrie'', a 1900 novel by Theodore Dreiser ** Carrie (1952 film), ''Carrie'' (1952 film), based on Dreiser's novel * one of the title characters of ''Carrie and Barry'', a BBC sitcom * Carrie (band), British based rock music band * Carrie (Cliff Richard song), "Carrie" (Cliff Richard song) (1980) * Carrie (Europe song), "Carrie" (Europe song) (1987), by Europe Oth ...
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Coal
Coal is a combustible black or brownish-black sedimentary rock, formed as rock strata called coal seams. Coal is mostly carbon with variable amounts of other elements, chiefly hydrogen, sulfur, oxygen, and nitrogen. Coal is formed when dead plant matter decays into peat and is converted into coal by the heat and pressure of deep burial over millions of years. Vast deposits of coal originate in former wetlands called coal forests that covered much of the Earth's tropical land areas during the late Carboniferous ( Pennsylvanian) and Permian times. Many significant coal deposits are younger than this and originate from the Mesozoic and Cenozoic eras. Coal is used primarily as a fuel. While coal has been known and used for thousands of years, its usage was limited until the Industrial Revolution. With the invention of the steam engine, coal consumption increased. In 2020, coal supplied about a quarter of the world's primary energy and over a third of its electricity. Some iron ...
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Anthracite Iron
Anthracite iron or anthracite pig iron is the substance created by the smelting together of anthracite coal and iron ore, that is using anthracite coal instead of charcoal to smelt iron ores—and was an important historic advance in the late-1830s, enabling a great acceleration of the industrial revolution in Europe and North America.Thomas, Samuel, History Unlike many seminal advances, the contributors, place and date of this epoch are well recorded within specific moments in the late 1830s. The first repeatable and reliably successful furnaces and smelts were managed by the same person in both the United Kingdom and the United States, in the principal control and supervision of Ironmaster David Thomas who had begun experimenting with attempts to use locally available Welsh anthracite deposits as early as 1820 soon after he became in charge at Yniscedewin Iron Works in Wales. About this 1837-38 timeframe experiments were also being made in Pennsylvania near Port Carbon, a ...
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Charcoal
Charcoal is a lightweight black carbon residue produced by strongly heating wood (or other animal and plant materials) in minimal oxygen to remove all water and volatile constituents. In the traditional version of this pyrolysis process, called charcoal burning, often by forming a charcoal kiln, the heat is supplied by burning part of the starting material itself, with a limited supply of oxygen. The material can also be heated in a closed retort. Modern "charcoal" briquettes used for outdoor cooking may contain many other additives, e.g. coal. This process happens naturally when combustion is incomplete, and is sometimes used in radiocarbon dating. It also happens inadvertently while burning wood, as in a fireplace or wood stove. The visible flame in these is due to combustion of the volatile gases exuded as the wood turns into charcoal. The soot and smoke commonly given off by wood fires result from incomplete combustion of those volatiles. Charcoal burns at a higher temper ...
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Anthracite
Anthracite, also known as hard coal, and black coal, is a hard, compact variety of coal that has a submetallic luster. It has the highest carbon content, the fewest impurities, and the highest energy density of all types of coal and is the highest ranking of coals. Anthracite is the most metamorphosed type of coal (but still represents low-grade metamorphism), in which the carbon content is between 86% and 97%. The term is applied to those varieties of coal which do not give off tarry or other hydrocarbon vapours when heated below their point of ignition. Anthracite ignites with difficulty and burns with a short, blue, and smokeless flame. Anthracite is categorized into standard grade, which is used mainly in power generation, high grade (HG) and ultra high grade (UHG), the principal uses of which are in the metallurgy sector. Anthracite accounts for about 1% of global coal reserves, and is mined in only a few countries around the world. The Coal Region of northeastern Pen ...
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Lehigh Crane Iron Company
The Lehigh Crane Iron Company (later simply the Crane Iron Company) was a major ironmaking firm in the Lehigh Valley from its founding in 1839 until its sale in 1899. It was founded under the patronage of Josiah White and Erskine Hazard, and financed by their Lehigh Coal & Navigation Company, which hoped to promote the then-novel technique of smelting iron ore with anthracite coal. This was an important cost and energy savings technique, since either an expensive charcoaling nor coke (as needed for Bituminous coals from anywhere) producing process and transport costs was totally eliminated so produced a great acceleration in the underpinnings of the American industrial revolution. The new company was named 'Crane' as a nod to, a thank you to and for George Crane, a British foundry owner whose kind understanding and support backed their desire to hire away his foundry's long time superintendent, ironmaster David Thomas, who had achieved regular successes in employing the new ...
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Lehigh Coal & Navigation Company
The Lehigh Coal & Navigation Company was a mining and transportation company headquartered in Mauch Chunk, Pennsylvania, now known as Jim Thorpe, Pennsylvania. The company operated from 1818 until its dissolution in 1964 and played an early and influential role in the rise of the American Industrial Revolution and early U.S. industrialization. The company ultimately encompassed source industries, transport, and manufacturing, making it the first vertically integrated U.S. company.Archer B. HulbertThe Paths of Inland Commerce, A Chronicle of Trail, Road, and Waterway, Vol. 21, The Chronicles of America Series. Editor: Allen Johnson (1921) Building on two predecessor companies incorporated in 1818,, 627 pages (pdf) founders Erskine Hazard and Josiah White entered the coal industry to serve customers seeking a steady supply of fuel for foundries and mills on the falls of the Schuylkill River. Its role in accelerating regional industrial development by taking on civil engineering ch ...
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Wales
Wales ( cy, Cymru ) is a Countries of the United Kingdom, country that is part of the United Kingdom. It is bordered by England to the Wales–England border, east, the Irish Sea to the north and west, the Celtic Sea to the south west and the Bristol Channel to the south. It had a population in 2021 of 3,107,500 and has a total area of . Wales has over of coastline and is largely mountainous with its higher peaks in the north and central areas, including Snowdon (), its highest summit. The country lies within the Temperateness, north temperate zone and has a changeable, maritime climate. The capital and largest city is Cardiff. Welsh national identity emerged among the Celtic Britons after the Roman withdrawal from Britain in the 5th century, and Wales was formed as a Kingdom of Wales, kingdom under Gruffydd ap Llywelyn in 1055. Wales is regarded as one of the Celtic nations. The Conquest of Wales by Edward I, conquest of Wales by Edward I of England was completed by 1283, th ...
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David Thomas (industrialist)
David Thomas (November 3, 1794 – June 20, 1882) was a native of Wales who was influential in the birth of the Industrial Revolution in the United States. Development of the hot blast David Thomas was born in Cadoxton, near Neath. He went to school at nearby Alltwen and at Neath, and worked on his father's farm before going into the iron industry. He married Elizabeth Hopkins in 1817. As an adult, he was widely regarded as one of the foremost ironmasters in the United Kingdom. It was while employed at the Yniscedwyn Works, in Ystradgynlais in the Swansea Valley, that he devised the process which would advance the Industrial Revolution. On February 5, 1837, Thomas used a hot blast to smelt iron ore and anthracite coal. The result was an easy method to produce anthracite iron, which revolutionized industry in the Swansea Valley. This type of iron had been patented by Edward Martin of Morriston, Wales in 1804. In 1839 he relocated to Pennsylvania, where the owners of the Lehigh ...
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Open Hearth Furnace
An open-hearth furnace or open hearth furnace is any of several kinds of industrial furnace in which excess carbon and other impurities are burnt out of pig iron to produce steel. Because steel is difficult to manufacture owing to its high melting point, normal fuels and furnaces were insufficient for mass production of steel, and the open-hearth type of furnace was one of several technologies developed in the nineteenth century to overcome this difficulty. Compared with the Bessemer process, which it displaced, its main advantages were that it did not expose the steel to excessive nitrogen (which would cause the steel to become brittle), was easier to control, and permitted the melting and refining of large amounts of scrap iron and steel. The open-hearth furnace was first developed by German-born engineer Carl Wilhelm Siemens. In 1865, the French engineer Pierre-Émile Martin took out a license from Siemens and first applied his regenerative furnace for making steel. Their pr ...
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Cowper Stove
A regenerative heat exchanger, or more commonly a regenerator, is a type of heat exchanger where heat from the hot fluid is intermittently stored in a thermal storage medium before it is transferred to the cold fluid. To accomplish this the hot fluid is brought into contact with the heat storage medium, then the fluid is displaced with the cold fluid, which absorbs the heat. In regenerative heat exchangers, the fluid on either side of the heat exchanger can be the same fluid. The fluid may go through an external processing step, and then it is flowed back through the heat exchanger in the opposite direction for further processing. Usually the application will use this process cyclically or repetitively. Regenerative heating was one of the most important technologies developed during the Industrial Revolution when it was used in the hot blast process on blast furnaces. It was later used in glass melting furnaces and steel making, to increase the efficiency of open hearth furnaces ...
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Regenerative Heat Exchanger
A regenerative heat exchanger, or more commonly a regenerator, is a type of heat exchanger where heat from the hot fluid is intermittently stored in a thermal storage medium before it is transferred to the cold fluid. To accomplish this the hot fluid is brought into contact with the heat storage medium, then the fluid is displaced with the cold fluid, which absorbs the heat. In regenerative heat exchangers, the fluid on either side of the heat exchanger can be the same fluid. The fluid may go through an external processing step, and then it is flowed back through the heat exchanger in the opposite direction for further processing. Usually the application will use this process cyclically or repetitively. Regenerative heating was one of the most important technologies developed during the Industrial Revolution when it was used in the hot blast process on blast furnaces. It was later used in glass melting furnaces and steel making, to increase the efficiency of open hearth furnaces, ...
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