High Stock Removal
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High Stock Removal
High stock removal is a technological process with the goal of removing large amounts of material. The quantity of material which can be removed by a specific process depends on the material properties and the machining tool used. Materials The stock removal rate is largely a function of the material's properties. This is expressed as the machinability of a material: the ease or difficulty of machining a particular material. The machinability of materials varies greatly; for instance, aluminium and magnesium have high machinability compared to titanium and other special metals. Specific energy One way of quantifying the machinability of a material is to measure specific energy (e): this is the amount of energy required to cut a given volume of work material (kWh/mm3), and varies with material properties. New materials New materials are continuously developed to address the extreme demands of market segments such as petrochemical and aerospace. Metallurgical advances have produ ...
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Machinability
Machinability is the ease with which a metal can be cut (machined) permitting the removal of the material with a satisfactory finish at low cost.Degarmo, p. 542. Materials with good machinability (free machining materials) require little power to cut, can be cut quickly, easily obtain a good finish, and do not cause significant wear on the tooling. Factors that typically improve a material's performance often degrade its machinability, presenting a significant engineering challenge. Machinability can be difficult to predict due to the large number of variables involved in the machining process. Two sets of factors are the condition of work materials and the physical properties of work materials. The condition of the work material includes at least eight factors: microstructure, grain size, heat treatment, chemical composition, fabrication, hardness, yield strength, and tensile strength.Schneider, "Machinability." Physical properties are those of the individual material groups, such ...
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Specific Energy
Specific energy or massic energy is energy per unit mass. It is also sometimes called gravimetric energy density, which is not to be confused with energy density, which is defined as energy per unit volume. It is used to quantify, for example, stored heat and other thermodynamic properties of substances such as specific internal energy, specific enthalpy, specific Gibbs free energy, and specific Helmholtz free energy. It may also be used for the kinetic energy or potential energy of a body. Specific energy is an intensive property, whereas energy and mass are extensive property, extensive properties. The International System of Units, SI unit for specific energy is the joule per kilogram (J/kg). Other units still in use in some contexts are the kilocalorie per gram (Cal/g or kcal/g), mostly in food-related topics, watt hours per kilogram in the field of batteries, and the Imperial System, Imperial unit BTU per pound (mass), pound (Btu/lb), in some engineering and applied technic ...
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High Stock Removal Productivity
High may refer to: Science and technology * Height * High (atmospheric), a high-pressure area * High (computability), a quality of a Turing degree, in computability theory * High (tectonics), in geology an area where relative tectonic uplift took or takes place * Substance intoxication, also known by the slang description "being high" * Sugar high, a misconception about the supposed psychological effects of sucrose Music Performers * High (musical group), a 1974–1990 Indian rock group * The High, an English rock band formed in 1989 Albums * ''High'' (The Blue Nile album) or the title song, 2004 * ''High'' (Flotsam and Jetsam album), 1997 * ''High'' (New Model Army album) or the title song, 2007 * ''High'' (Royal Headache album) or the title song, 2015 * ''High'' (EP), by Jarryd James, or the title song, 2016 Songs * "High" (Alison Wonderland song), 2018 * "High" (The Chainsmokers song), 2022 * "High" (The Cure song), 1992 * "High" (David Hallyday song), 1988 * "Hi ...
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Sawing
A saw is a tool consisting of a tough blade, wire, or chain with a hard toothed edge. It is used to cut through material, very often wood, though sometimes metal or stone. The cut is made by placing the toothed edge against the material and moving it forcefully forth and less vigorously back or continuously forward. This force may be applied by hand, or powered by steam, water, electricity or other power source. An abrasive saw has a powered circular blade designed to cut through metal or ceramic. Terminology * Abrasive saw: A saw that cuts with an abrasive disc or band, rather than a toothed blade. * Back: the edge opposite the toothed edge. * Fleam: The angle of the faces of the teeth relative to a line perpendicular to the face of the saw. * Gullet: The valley between the points of the teeth. * Heel: The end closest to the handle. * Kerf: The narrow channel left behind by the saw and (relatedly) the measure of its width. The kerf depends on several factors: the width of ...
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Turning
Turning is a machining process in which a cutting tool, typically a non-rotary tool bit, describes a helix toolpath by moving more or less linearly while the workpiece rotates. Usually the term "turning" is reserved for the generation of ''external'' surfaces by this cutting action, whereas this same essential cutting action when applied to ''internal'' surfaces (holes, of one kind or another) is called " boring". Thus the phrase "turning and boring" categorizes the larger family of processes known as lathing. The cutting of faces on the workpiece, whether with a turning or boring tool, is called "facing", and may be lumped into either category as a subset. Turning can be done manually, in a traditional form of lathe, which frequently requires continuous supervision by the operator, or by using an automated lathe which does not. Today the most common type of such automation is computer numerical control, better known as CNC. (CNC is also commonly used with many other typ ...
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Broaching (metalworking)
Broaching is a machining process that uses a toothed tool, called a broach, to remove material. There are two main types of broaching: ''linear'' and ''rotary''. In linear broaching, which is the more common process, the broach is run linearly against a surface of the workpiece to produce the cut. Linear broaches are used in a broaching machine, which is also sometimes shortened to ''broach''. In rotary broaching, the broach is rotated and pressed into the workpiece to cut an axisymmetric shape. A rotary broach is used in a lathe or screw machine. In both processes the cut is performed in one pass of the broach, which makes it very efficient. Broaching is used when precision machining is required, especially for odd shapes. Commonly machined surfaces include circular and non-circular holes, splines, keyways, and flat surfaces. Typical workpieces include small to medium-sized castings, forgings, screw machine parts, and stampings. Even though broaches can be expensive, broach ...
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Milling Machine
Milling is the process of machining using rotary cutters to remove material by advancing a cutter into a workpiece. This may be done by varying direction on one or several axes, cutter head speed, and pressure. Milling covers a wide variety of different operations and machines, on scales from small individual parts to large, heavy-duty gang milling operations. It is one of the most commonly used processes for machining custom parts to precise tolerances. Milling can be done with a wide range of machine tools. The original class of machine tools for milling was the milling machine (often called a mill). After the advent of computer numerical control (CNC) in the 1960s, milling machines evolved into ''machining centers'': milling machines augmented by automatic tool changers, tool magazines or carousels, CNC capability, coolant systems, and enclosures. Milling centers are generally classified as vertical machining centers (VMCs) or horizontal machining centers (HMCs). The integra ...
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Grinding (abrasive Cutting)
Grinding is a type of abrasive machining process which uses a grinding wheel as Cutting tool (machining), cutting tool. A wide variety of machines are used for grinding, best classified as portable or stationary: * Portable power tools such as angle grinders, die grinders and abrasive saw, cut-off saws * Stationary power tools such as bench grinders and abrasive saw, cut-off saws * Stationary hydropower, hydro- or human power, hand-powered grindstone (tool), sharpening stones Milling practice is a large and diverse area of manufacturing and Tool and die maker, toolmaking. It can produce very fine finishes and very accurate dimensions; yet in mass production contexts, it can also rough out large volumes of metal quite rapidly. It is usually better suited to the machining of very Hardness, hard materials than is "regular" machining (that is, cutting larger chips with cutting tools such as tool bits or milling cutters), and until recent decades it was the only practical way to mach ...
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Bonded Abrasives
Bond or bonds may refer to: Common meanings * Bond (finance), a type of debt security * Bail bond, a commercial third-party guarantor of surety bonds in the United States * Chemical bond, the attraction of atoms, ions or molecules to form chemical compounds People * Bond (surname) * Bonds (surname) * Mr. Bond (musician), Austrian rapper Arts and entertainment * James Bond, a series of works about the eponymous fictional character * James Bond (literary character), a British secret agent in a series of novels and films * Bond (band), an Australian/British string quartet ** '' Bond: Video Clip Collection'', a video collection from the band * Bond (Canadian band), a Canadian rock band in the 1970s * ''The Bond'' (2007 book), an American autobiography written by The Three Doctors * ''The Bond'', a 1918 film by Charlie Chaplin supporting Liberty bonds * Bond International Casino, a former music venue in New York City Places Antarctica * Bond Glacier, at the head of Vincennes B ...
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Coated Abrasives
file:Schleifpapier verschiedene Sorten.jpg, upright=1.35, Sheets of sandpaper with different grit sizes (40 (coarse), 80, 150, 240, 600 (fine)). Sandpaper and glasspaper are names used for a type of coated abrasive that consists of sheets of paper or cloth with abrasive material glued to one face. There are many varieties of sandpaper, with variations in the paper or backing, the material used for the grit, grit size, and the bond. In the modern manufacture of these products, sand and glass have been replaced by other abrasives such as aluminium oxide or silicon carbide. It is common to use the name of the abrasive when describing the paper, e.g. "aluminium oxide paper", or "silicon carbide paper". Sandpaper is produced in a range of grit sizes and is used to remove material from surfaces, whether to make them smoother (for example, in house painter and decorator, painting and wood finishing), to remove a layer of material (such as old paint), or sometimes to make the surface r ...
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