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Green Body
A green body is an object whose main constituent is weakly bound clay material, usually in the form of bonded powder or plates before it has been sintered or fired. In ceramic engineering, the most common method for producing ceramic components is to form a green body comprising a mixture of the ceramic material and various organic or inorganic additives, and then to fire it in a kiln to produce a strong, vitrified object. Additives can serve as solvents, dispersants (deflocculants), binders, plasticizers, lubricants, or wetting agents. This method is used because of difficulties with the casting of ceramics — due to their extremely high melting temperature and viscosity (relative to other materials such as metals and polymers). See also * Compaction of ceramic powders * Ceramic art * Pottery * Solid state chemistry Solid-state chemistry, also sometimes referred as materials chemistry, is the study of the synthesis, structure, and properties of solid phase materials, p ...
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Grünling Vase
Gouais blanc () or Weißer Heunisch () is a white grape variety that is seldom grown today but is important as the ancestor of many traditional French and German grape varieties. The name ''Gouais'' derives from the old French adjective ‘gou’, a term of derision befitting its traditional status as the grape of the peasants. Likewise, the German name Weißer Heunisch labels it as one of the lesser " Hunnic" grapes. History Gouais is known to have been widely planted in central and northeastern France in Medieval times. At that time, it was used to produce simple, acidic, white wines, and was primarily grown in unfavourable plots less well-suited for the more highly regarded Pinot noir or Pinot gris. Gouais Blanc was thus the grape of the peasantry rather than of the nobility. Its history before Medieval times is not known with any certainty, but is the subject of much conjecture, similar to many other grape varieties with a long history. Gouais blanc has been proposed as ...
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Ceramic Material
A ceramic is any of the various hard, brittle, heat-resistant and corrosion-resistant materials made by shaping and then firing an inorganic, nonmetallic material, such as clay, at a high temperature. Common examples are earthenware, porcelain, and brick. The earliest ceramics made by humans were pottery objects (''pots,'' ''vessels or vases'') or figurines made from clay, either by itself or mixed with other materials like silica, hardened and sintered in fire. Later, ceramics were glazed and fired to create smooth, colored surfaces, decreasing porosity through the use of glassy, amorphous ceramic coatings on top of the crystalline ceramic substrates. Ceramics now include domestic, industrial and building products, as well as a wide range of materials developed for use in advanced ceramic engineering, such as in semiconductors. The word "''ceramic''" comes from the Greek word (), "of pottery" or "for pottery", from (), "potter's clay, tile, pottery". The earliest known m ...
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Sintering
image:LDClinkerScaled.jpg, Clinker (cement), Clinker nodules produced by sintering Sintering or frittage is the process of compacting and forming a solid mass of material by pressure or heat without melting it to the point of liquefaction. Sintering happens as part of a manufacturing process used with metals, ceramics, plastics, and other materials. The atoms in the materials diffuse across the boundaries of the particles, fusing the particles together and creating one solid piece. Because the sintering temperature does not have to reach the melting point of the material, sintering is often chosen as the shaping process for materials with extremely high melting points such as tungsten and molybdenum. The study of sintering in metallurgy, metallurgical powder-related processes is known as powder metallurgy. An example of sintering can be observed when ice cubes in a glass of water adhere to each other, which is driven by the temperature difference between the water and the ice. ...
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Pit Fired Pottery
Pit firing is the oldest known method for the firing of pottery. Examples have been dated as early as 29,000–25,000 BCE, while the earliest known kiln dates to around 6000 BCE, and was found at the Yarim Tepe site in modern Iraq. Kilns allow higher temperatures to be reached, and use fuel more efficiently, and have long replaced pit firing as the most widespread method of firing pottery, although the technique still finds limited use amongst certain studio potters and in Africa. Unfired pots are nestled together in a pit in the ground and are surrounded with combustible materials such as wood, shavings, dried manure, leaves, and sometimes metal oxides and salts to affect the surface of the pots. The top of the pit may be protected with moist clay, shards, larger pieces of wood or metal baffles. The filled pit is then set on fire and carefully tended until most of the inner fuel has been consumed. At around the maximum temperatures are moderate compared to other techniq ...
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Ceramic Engineering
Ceramic engineering is the science and technology of creating objects from inorganic, non-metallic materials. This is done either by the action of heat, or at lower temperatures using precipitation reactions from high-purity chemical solutions. The term includes the purification of raw materials, the study and production of the chemical compounds concerned, their formation into components and the study of their structure, composition and properties. Ceramic materials may have a crystalline or partly crystalline structure, with long-range order on atomic scale. Glass ceramics may have an amorphous or glassy structure, with limited or short-range atomic order. They are either formed from a molten mass that solidifies on cooling, formed and matured by the action of heat, or chemically synthesized at low temperatures using, for example, hydrothermal or sol-gel synthesis. The special character of ceramic materials gives rise to many applications in materials engineering, electric ...
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Binder (material)
A binder or binding agent is any material or substance that holds or draws other materials together to form a cohesive whole mechanically, chemically, by adhesion or cohesion. In a more narrow sense, binders are liquid or dough-like substances that harden by a chemical or physical process and bind fibres, filler powder and other particles added into it. Examples include glue, adhesive and thickening. Examples of mechanical binders are bond stones in masonry and tie beams in timber framing. Classification Binders are loosely classified as organic ( bitums, animal and plant glues, polymers) and inorganic ( lime, cement, gypsum, liquid glass, etc.). These can be either metallic or ceramic as well as polymeric depending on the nature of the main material. For example, in the compound WC-Co (Tungsten Carbide used in cutting tools) Co constitutes the binding agent for the WC particles. Based on their chemical resistance, binders are classified by the field of use: non-hydra ...
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Casting
Casting is a manufacturing process in which a liquid material is usually poured into a mold, which contains a hollow cavity of the desired shape, and then allowed to solidify. The solidified part is also known as a ''casting'', which is ejected or broken out of the mold to complete the process. Casting materials are usually metals or various ''time setting'' materials that cure after mixing two or more components together; examples are epoxy, concrete, plaster and clay. Casting is most often used for making complex shapes that would be otherwise difficult or uneconomical to make by other methods. Heavy equipment like machine tool beds, ships' propellers, etc. can be cast easily in the required size, rather than fabricating by joining several small pieces. Casting is a 7,000-year-old process. The oldest surviving casting is a copper frog from 3200 BC. History Throughout history, metal casting has been used to make tools, weapons, and religious objects. Metal casting history and de ...
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Viscosity
The viscosity of a fluid is a measure of its resistance to deformation at a given rate. For liquids, it corresponds to the informal concept of "thickness": for example, syrup has a higher viscosity than water. Viscosity quantifies the internal frictional force between adjacent layers of fluid that are in relative motion. For instance, when a viscous fluid is forced through a tube, it flows more quickly near the tube's axis than near its walls. Experiments show that some stress (such as a pressure difference between the two ends of the tube) is needed to sustain the flow. This is because a force is required to overcome the friction between the layers of the fluid which are in relative motion. For a tube with a constant rate of flow, the strength of the compensating force is proportional to the fluid's viscosity. In general, viscosity depends on a fluid's state, such as its temperature, pressure, and rate of deformation. However, the dependence on some of these properties is ...
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Polymer
A polymer (; Greek '' poly-'', "many" + ''-mer'', "part") is a substance or material consisting of very large molecules called macromolecules, composed of many repeating subunits. Due to their broad spectrum of properties, both synthetic and natural polymers play essential and ubiquitous roles in everyday life. Polymers range from familiar synthetic plastics such as polystyrene to natural biopolymers such as DNA and proteins that are fundamental to biological structure and function. Polymers, both natural and synthetic, are created via polymerization of many small molecules, known as monomers. Their consequently large molecular mass, relative to small molecule compounds, produces unique physical properties including toughness, high elasticity, viscoelasticity, and a tendency to form amorphous and semicrystalline structures rather than crystals. The term "polymer" derives from the Greek word πολύς (''polus'', meaning "many, much") and μέρος (''meros'' ...
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Compaction Of Ceramic Powders
Compaction of ceramic powders is a forming technique for ceramics in which granular ceramic materials are made cohesive through mechanical densification, either by hot or cold pressing. The resulting green part must later be sintered in a kiln. The compaction process permits an efficient production of parts to close tolerances with low drying shrinkage. It can be used for parts ranging widely in size and shape, and for both technical and nontechnical ceramics. Background: traditional & advanced ceramics The ceramics industry is broadly developed in the world. In Europe alone, the current investment is estimated at € 26 billion. Advanced ceramics are crucial for new technologies, particularly thermo-mechanical and bio-medical applications, while traditional ceramics have a worldwide market and have been suggested as materials to minimize the impact on the environment (when compared to other finishing materials). The production process of ceramics Up-to-date ceramic technology ...
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Ceramic Art
Ceramic art is art made from ceramic materials, including clay. It may take forms including artistic pottery, including tableware, tiles, figurines and other sculpture. As one of the plastic arts, ceramic art is one of the visual arts. While some ceramics are considered fine art, such as pottery or sculpture, most are considered to be decorative, industrial or applied art objects. Ceramics may also be considered artefacts in archaeology. Ceramic art can be made by one person or by a group of people. In a pottery or ceramic factory, a group of people design, manufacture and decorate the art ware. Products from a pottery are sometimes referred to as "art pottery". In a one-person pottery studio, ceramists or potters produce studio pottery. The word "ceramics" comes from the Greek ''keramikos'' (κεραμεικός), meaning "pottery", which in turn comes from ''keramos'' (κέραμος) meaning "potter's clay". Most traditional ceramic products were made from clay ( ...
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Pottery
Pottery is the process and the products of forming vessels and other objects with clay and other ceramic materials, which are fired at high temperatures to give them a hard and durable form. Major types include earthenware, stoneware and porcelain. The place where such wares are made by a ''potter'' is also called a ''pottery'' (plural "potteries"). The definition of ''pottery'', used by the ASTM International, is "all fired ceramic wares that contain clay when formed, except technical, structural, and refractory products". In art history and archaeology, especially of ancient and prehistoric periods, "pottery" often means vessels only, and sculpted figurines of the same material are called "terracottas". Pottery is one of the oldest human inventions, originating before the Neolithic period, with ceramic objects like the Gravettian culture Venus of Dolní Věstonice figurine discovered in the Czech Republic dating back to 29,000–25,000 BC, and pottery vessels that were ...
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