Flatness (manufacturing)
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Flatness (manufacturing)
In manufacturing and mechanical engineering, flatness is an important geometric condition for workpieces and tools. In the manufacture of precision parts and assemblies, especially where parts will be required to be connected across a surface area in an air-tight or liquid-tight manner, flatness is a critical quality of the manufactured surfaces. Such surfaces are usually machined or ground to achieve the required degree of flatness. High-definition metrology, such as digital holographic interferometry, of such a surface to confirm and ensure that the required degree of flatness has been achieved is a key step in such manufacturing processes. Flatness may be defined in terms of least squares fit to a plane ("statistical flatness"), worst-case or overall flatness (the distance between the two closest parallel planes within). Two parts that are flat to about 1 helium light band (HLB) can be "wrung" together, which means they will cling to each other when placed in contact. ...
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Manufacturing
Manufacturing is the creation or production of goods with the help of equipment, labor, machines, tools, and chemical or biological processing or formulation. It is the essence of secondary sector of the economy. The term may refer to a range of human activity, from handicraft to high-tech, but it is most commonly applied to industrial design, in which raw materials from the primary sector are transformed into finished goods on a large scale. Such goods may be sold to other manufacturers for the production of other more complex products (such as aircraft, household appliances, furniture, sports equipment or automobiles), or distributed via the tertiary industry to end users and consumers (usually through wholesalers, who in turn sell to retailers, who then sell them to individual customers). Manufacturing engineering is the field of engineering that designs and optimizes the manufacturing process, or the steps through which raw materials are transformed into a final p ...
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Joseph Whitworth
Sir Joseph Whitworth, 1st Baronet (21 December 1803 – 22 January 1887) was an English engineer, entrepreneur, inventor and philanthropist. In 1841, he devised the British Standard Whitworth system, which created an accepted standard for screw threads. Whitworth also created the Whitworth rifle, often called the "sharpshooter" because of its accuracy, which is considered one of the earliest examples of a sniper rifle. Whitworth was created a baronet by Queen Victoria in 1869. Upon his death in 1887, Whitworth bequeathed much of his fortune for the people of Manchester, with the Whitworth Art Gallery and Christie Hospital partly funded by Whitworth's money. Whitworth Street and Whitworth Hall in Manchester are named in his honour. Whitworth's company merged with the W.G. Armstrong & Mitchell Company to become Armstrong Whitworth in 1897. Biography Early life Whitworth was born in John Street, Stockport, Cheshire, where the Stockport Courthouse is today. The site is marked b ...
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Metalworking Terminology
This article is a list of terms commonly used in the practice of metalworking – the science, art, industry, and craft of shaping metal. Processes The following is a categorical list of metalworking processes: operations, procedures, techniques, and other actions performed that pertain to or consist of metalworking. Casting Casting is the process of creating objects by filling a mold with molten metal and allowing it to cool. * Centrifugal *Continuous *Die * Evaporative-pattern ** Full-mold ** Lost-foam *Investment ** in art: Lost-wax * Permanent mold * Plaster mold *Sand * Semi-solid metal * Shaw process *Shell molding * Spin ;Related terms *Foundry *Crucible *Molding sand *Refractory Forming Forming is the process of reshaping metal without adding or removing material. *Hot working **Hot rolling **Carburizing **Drawing **Forging **Forge weld ** Oxidising **Extruding *Cold working ** Coining **Cutting **Electrohydraulic forming **Electromagnetic forming **Explosive forming ...
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Wayne Moore (swimmer)
Wayne Richard Moore (November 20, 1931 – February 20, 2015) was an American competition swimmer, Olympic champion, and former world record-holder. Moore represented the United States at the 1952 Summer Olympics in Helsinki, Finland, where he won a gold medal in the men's 4×200-meter freestyle relay with U.S. teammates Bill Woolsey, Ford Konno and Jimmy McLane. Individually, Moore also competed in the men's 400-meter freestyle at the 1952 Olympics, finishing in sixth place in the event final. Moore was born in Bridgeport, Connecticut in 1931, the son of Richard F. and Mary S. Moore. He was a 1945 graduate of Warren Harding High School, and graduated from Yale University in 1953 with a degree in economics. Swimming for the Yale Bulldogs under coach Bob Kiphuth, Moore won NCAA titles in the 220-yard freestyle in 1952 and 440-yard freestyle in 1953. After college, Moore was drafted in the U.S. Army and served during the Korean War. Moore's father had founded the Moore Speci ...
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Measuring Instrument
A measuring instrument is a device to measure a physical quantity. In the physical sciences, quality assurance, and engineering, measurement is the activity of obtaining and comparing physical quantities of real-world objects and events. Established standard objects and events are used as units, and the process of measurement gives a number relating the item under study and the referenced unit of measurement. Measuring instruments, and formal test methods which define the instrument's use, are the means by which these relations of numbers are obtained. All measuring instruments are subject to varying degrees of instrument error and measurement uncertainty. These instruments may range from simple objects such as rulers and stopwatches to electron microscopes and particle accelerators. Virtual instrumentation is widely used in the development of modern measuring instruments. Time In the past, a common time measuring instrument was the sundial. Today, the usual measuring instrum ...
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Trial Surface
In law, a trial is a coming together of parties to a dispute, to present information (in the form of evidence) in a tribunal, a formal setting with the authority to adjudicate claims or disputes. One form of tribunal is a court. The tribunal, which may occur before a judge, jury, or other designated trier of fact, aims to achieve a resolution to their dispute. Types by finder of fact Where the trial is held before a group of members of the community, it is called a jury trial. Where the trial is held solely before a judge, it is called a bench trial. Hearings before administrative bodies may have many of the features of a trial before a court, but are typically not referred to as trials. An appeal (appellate proceeding) is also generally not deemed a trial, because such proceedings are usually restricted to a review of the evidence presented before the trial court, and do not permit the introduction of new evidence. Types by dispute Trials can also be divided by the type of d ...
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Hand Scraper
A hand scraper is a single-edged tool used to scrape metal or other materials from a surface. This may be required where a surface needs to be trued, corrected for fit to a mating part, needs to retain oil (usually on a freshly ground surface), or to give a decorative finish. Surface plates were traditionally made by scraping. Three raw (plates that have been `seasoned` or residual stress relieved and received suitable surface treatments, but unfinished) cast surface plates, a flat scraper (as pictured at the top of the image) and a quantity of bearing blue (or red lead) were all that was required in the way of tools. The scraper in the center of the image is a three corner scraper and is typically used to deburr holes or the internal surface of bush type bearings. Bushes are typically made from bronze or a white metal. The scraper pictured at the bottom is a curved scraper. It has a slight curve in its profile and is also suitable for bush bearings, typically the longe ...
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Engineer's Blue
Engineer's blue (also known as scraping blue, Prussian blue, or simply bluing) is a highly pigmented paste used to assist in the mating of two or more components. History Joseph Whitworth popularized the first practical method of making accurate flat surfaces, during the 1830s, by using engineer's blue and scraping techniques on three trial surfaces. Prior to his scraping technique, the same three plate method was employed using polishing techniques, giving less accurate results. This improvement led to an explosion of development of precision instruments using these flat surface generation techniques as a basis for further construction of precise shapes. Preparation Engineer's blue is prepared by mixing Prussian blue with a non-drying oily material (for example, grease). The coloured oil is rubbed onto a reference surface, and the workpiece is then rubbed against the coloured reference; the transfer (by contact) of the pigment indicates the position of high spots on the work ...
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Operational Definition
An operational definition specifies concrete, replicable procedures designed to represent a construct. In the words of American psychologist S.S. Stevens (1935), "An operation is the performance which we execute in order to make known a concept." For example, an operational definition of "fear" (the construct) often includes measurable physiologic responses that occur in response to a perceived threat. Thus, "fear" might be operationally defined as specified changes in heart rate, galvanic skin response, pupil dilation, and blood pressure. Overview An operational definition is designed to model or represent a concept or theoretical definition, also known as a construct. Scientists should describe the operations (procedures, actions, or processes) that define the concept with enough specificity such that other investigators can replicate their research. Operational definitions are also used to define system states in terms of a specific, publicly accessible process of preparation ...
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Mechanical Engineering
Mechanical engineering is the study of physical machines that may involve force and movement. It is an engineering branch that combines engineering physics and mathematics principles with materials science, to design, analyze, manufacture, and maintain mechanical systems. It is one of the oldest and broadest of the engineering branches. Mechanical engineering requires an understanding of core areas including mechanics, dynamics, thermodynamics, materials science, structural analysis, and electricity. In addition to these core principles, mechanical engineers use tools such as computer-aided design (CAD), computer-aided manufacturing (CAM), and product lifecycle management to design and analyze manufacturing plants, industrial equipment and machinery, heating and cooling systems, transport systems, aircraft, watercraft, robotics, medical devices, weapons, and others. Mechanical engineering emerged as a field during the Industrial Revolution in Europe in the 18th century; ...
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