Fiber-reinforced Composite
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Fiber-reinforced Composite
__NOTOC__ A fiber-reinforced composite (FRC) is a composite building material that consists of three components:Serope Kalpakjian, Steven R Schmid. "Manufacturing Engineering and Technology". International edition. 4th Ed. Prentice Hall, Inc. 2001. . #the fibers as the discontinuous or dispersed phase, #the matrix as the continuous phase, and #the fine interphase region, also known as the interface. This is a type of advanced composite group, which makes use of rice husk, rice hull,rice shell, and plastic as ingredients. This technology involves a method of refining, blending, and compounding natural fibers from cellulosic waste streams to form a high-strength fiber composite material in a polymer matrix. The designated waste or base raw materials used in this instance are those of waste thermoplastics and various categories of cellulosic waste including rice husk and saw dust. Introduction FRC is high-performance fiber composite achieved and made possible by cross-linking cel ...
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Composite Material
A composite material (also called a composition material or shortened to composite, which is the common name) is a material which is produced from two or more constituent materials. These constituent materials have notably dissimilar chemical or physical properties and are merged to create a material with properties unlike the individual elements. Within the finished structure, the individual elements remain separate and distinct, distinguishing composites from mixtures and solid solutions. Typical engineered composite materials include: *Reinforced concrete and masonry *Composite wood such as plywood *Reinforced plastics, such as fibre-reinforced polymer or fiberglass *Ceramic matrix composites ( composite ceramic and metal matrices) *Metal matrix composites *and other advanced composite materials There are various reasons where new material can be favoured. Typical examples include materials which are less expensive, lighter, stronger or more durable when compared with commo ...
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Delamination
Delamination is a mode of failure where a material fractures into layers. A variety of materials including laminate composites and concrete can fail by delamination. Processing can create layers in materials such as steel formed by rolling and plastics and metals from 3D printing which can fail from layer separation. Also, surface coatings such as paints and films can delaminate from the coated substrate. In laminated composites, the adhesion between layers often fails first causing the layers to separate. For example, in fiber-reinforced plastics, sheets of high strength reinforcement (e.g., carbon fiber, fiberglass) are bound together by a much weaker polymer matrix (e.g., epoxy). In particular, loads applied perpendicular to the high strength layers, and shear loads can cause the polymer matrix to fracture or the fiber reinforcement to debond from the polymer. Delamination also occurs in reinforced concrete when metal reinforcements near the surface corrode. The oxidized me ...
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Plastic Lumber
Plastic lumber is a plastic form of lumber made of virgin or recycled plastic (PL or RPL, respectively.) It is mostly made of plastic and binders such as fiberglass or rebar; not to be confused with wood-plastic composite lumber. Widely employed in outdoor decking, it is also used for molding and trim and garden furniture such as park benches. Because plastic lumber displaces wood timber (as harvested by forestry), it is a carbon negative and a carbon capture and utilization technology. Resistant to cracking and splitting when appropriately installed, plastic lumber can be molded with or without simulated wood grain details. Even with a wood grain design, plastic lumber is still easy to distinguish visually from natural timber: the grains are the same uniform color as the rest of the material. Manufacturers claim plastic lumber is more environmentally-friendly and requires less maintenance than wood/plastic composites or rot-resistant wood. Unlike wood-plastic composite lumbe ...
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Wood Plastic Composite
Wood-plastic composites (WPCs) are composite materials made of wood fiber/wood flour and thermoplastic(s) such as polythene (PE), polypropylene (PP), polyvinyl chloride (PVC), or polylactic acid (PLA). In addition to wood fiber and plastic, WPCs can also contain other ligno-cellulosic and/or inorganic filler materials. WPCs are a subset of a larger category of materials called natural fiber plastic composites (NFPCs), which may contain no cellulose-based fiber fillers such as pulp fibers, peanut hulls, coffee husk, bamboo, straw, digestate, etc. Chemical additives seem practically "invisible" (except mineral fillers and pigments, if added) in the composite structure. They provide for integration of polymer and wood flour (powder) while facilitating optimal processing conditions. History The company that invented and patented the process to create WPC was Covema of Milan in 1960, founded by Terragni brothers ( Dino and Marco). Covema called WPC under the tradename Plastic-Wo ...
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Wood
Wood is a porous and fibrous structural tissue found in the stems and roots of trees and other woody plants. It is an organic materiala natural composite of cellulose fibers that are strong in tension and embedded in a matrix of lignin that resists compression. Wood is sometimes defined as only the secondary xylem in the stems of trees, or it is defined more broadly to include the same type of tissue elsewhere such as in the roots of trees or shrubs. In a living tree it performs a support function, enabling woody plants to grow large or to stand up by themselves. It also conveys water and nutrients between the leaves, other growing tissues, and the roots. Wood may also refer to other plant materials with comparable properties, and to material engineered from wood, or woodchips or fiber. Wood has been used for thousands of years for fuel, as a construction material, for making tools and weapons, furniture and paper. More recently it emerged as a feedstock for the productio ...
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Rule Of Mixtures
In materials science, a general rule of mixtures is a weighted mean used to predict various properties of a composite material . It provides a theoretical upper- and lower-bound on properties such as the elastic modulus, mass density, ultimate tensile strength, thermal conductivity, and electrical conductivity. In general there are two models, one for axial loading (Voigt model), and one for transverse loading (Reuss model). In general, for some material property E (often the elastic modulus), the rule of mixtures states that the overall property in the direction parallel to the fibers may be as high as : E_c = fE_f + \left(1-f\right)E_m where * f = \frac is the volume fraction of the fibers * E_f is the material property of the fibers * E_m is the material property of the matrix It is a common mistake to believe that this is the upper-bound modulus for Young's modulus. The real upper-bound Young's modulus is larger than E_c given by this formula. Even if both constituents are is ...
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Fiber Volume Ratio
Fiber volume ratio is an important mathematics, mathematical element in composite engineering. Fiber volume ratio, or fiber volume fraction, is the percentage of fiber volume in the entire volume of a fiber-reinforced composite material.Derek Hull. (1981).''An Introduction to Composite Materials''. Cambridge University Press. When manufacturing polymer composites, fibers are impregnated with resin. The amount of resin to fiber ratio is calculated by the geometric organization of the fibers, which affects the amount of resin that can enter the composite. The impregnation around the fibers is highly dependent on the orientation of the fibers and the architecture of the fibers. The geometric analysis of the composite can be seen in the cross-section of the composite. Voids are often formed in a composite structure throughout the manufacturing process and must be calculated into the total fiber volume fraction of the composite. The fraction of fiber reinforcement is very important in ...
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Fracture Mechanics
Fracture mechanics is the field of mechanics concerned with the study of the propagation of cracks in materials. It uses methods of analytical solid mechanics to calculate the driving force on a crack and those of experimental solid mechanics to characterize the material's resistance to fracture. Theoretically, the stress ahead of a sharp crack tip becomes infinite and cannot be used to describe the state around a crack. Fracture mechanics is used to characterise the loads on a crack, typically using a single parameter to describe the complete loading state at the crack tip. A number of different parameters have been developed. When the plastic zone at the tip of the crack is small relative to the crack length the stress state at the crack tip is the result of elastic forces within the material and is termed linear elastic fracture mechanics (LEFM) and can be characterised using the stress intensity factor K. Although the load on a crack can be arbitrary, in 1957 G. Irwin foun ...
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Plastic Composite (other)
Plastic composite may refer to: * Wood-plastic composite * Composite lumber See also * Composite armour * Composite material * Fiber-reinforced composite * Plastic recycling Plastic recycling is the reprocessing of plastic waste into new products. When performed correctly, this can reduce dependence on landfill, conserve resources and protect the environment from plastic pollution and greenhouse gas emissions. A ... {{Disamb ...
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Fibre-reinforced Plastic
Fibre-reinforced plastic (FRP; also called fibre-reinforced polymer, or in American English ''fiber'') is a composite material made of a polymer matrix reinforced with fibres. The fibres are usually glass (in fibreglass), carbon (in carbon-fibre-reinforced polymer), aramid, or basalt. Rarely, other fibres such as paper, wood, or asbestos have been used. The polymer is usually an epoxy, vinyl ester, or polyester thermosetting plastic, though phenol formaldehyde resins are still in use. FRPs are commonly used in the aerospace, automotive, marine, and construction industries. They are commonly found in ballistic armour and cylinders for self-contained breathing apparatuses. Process definition A polymer is generally manufactured by step-growth polymerization or addition polymerization. When combined with various agents to enhance or in any way alter the material properties of polymers, the result is referred to as a plastic. Composite plastics refers to those types of plastic ...
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Woodworking Materials
Woodworking is the skill of making items from wood, and includes cabinet making (cabinetry and furniture), wood carving, joinery, carpentry, and woodturning. History Along with stone, clay and animal parts, wood was one of the first materials worked by early humans. Microwear analysis of the Mousterian stone tools used by the Neanderthals show that many were used to work wood. The development of civilization was closely tied to the development of increasingly greater degrees of skill in working these materials. Among early finds of wooden tools are the worked sticks from Kalambo Falls, Clacton-on-Sea and Lehringen. The spears from Schöningen (Germany) provide some of the first examples of wooden hunting gear. Flint tools were used for carving. Since Neolithic times, carved wooden vessels are known, for example, from the Linear Pottery culture wells at Kückhofen and Eythra. Examples of Bronze Age wood-carving include tree trunks worked into coffins from northern Germany a ...
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