Epoxy Putty
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Epoxy Putty
Epoxy putty refers to a group of room-temperature-hardening substances used as space-filling adhesives. Exact compositions vary according to manufacturer and application. They are stored until used as two components of clay-like consistency. Kneading the two components into each other creates an exothermic chemical reaction that activates the substance for use by catalyzing an epoxide polymerisation reaction. Unlike many other types of glues, an epoxy adhesive can fill gaps and even be molded into a structural part. Some makers claim in advertising that one can drill and tap their cured products and that they quickly cure "hard as steel" (as measured by Shore rating), though they are much weaker than steel in tensile strength and shear strength. Epoxy putty is often used by miniature modelers and sculptors. Modelers use it to join disparate parts into a whole with the joins covered by molded putty, often shaped into protrusions or textures to match their surroundings. The most co ...
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Epoxy
Epoxy is the family of basic components or cured end products of epoxy resins. Epoxy resins, also known as polyepoxides, are a class of reactive prepolymers and polymers which contain epoxide groups. The epoxide functional group is also collectively called ''epoxy''. The IUPAC name for an epoxide group is an oxirane. Epoxy resins may be reacted (cross-linked) either with themselves through catalytic homopolymerisation, or with a wide range of co-reactants including polyfunctional amines, acids (and acid anhydrides), phenols, alcohols and thiols (usually called mercaptans). These co-reactants are often referred to as hardeners or curatives, and the cross-linking reaction is commonly referred to as curing. Reaction of polyepoxides with themselves or with polyfunctional hardeners forms a thermosetting polymer, often with favorable mechanical properties and high thermal and chemical resistance. Epoxy has a wide range of applications, including metal coatings, composites, use in ...
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Exothermic
In thermodynamics, an exothermic process () is a thermodynamic process or reaction that releases energy from the system to its surroundings, usually in the form of heat, but also in a form of light (e.g. a spark, flame, or flash), electricity (e.g. a battery), or sound (e.g. explosion heard when burning hydrogen). The term ''exothermic'' was first coined by 19th-century French chemist Marcellin Berthelot. The opposite of an exothermic process is an endothermic process, one that absorbs energy usually in the form of heat. The concept is frequently applied in the physical sciences to chemical reactions where chemical bond energy is converted to thermal energy (heat). Two types of chemical reactions Exothermic and endothermic describe two types of chemical reactions or systems found in nature, as follows: Exothermic After an exothermic reaction, more energy has been released to the surroundings than was absorbed to initiate and maintain the reaction. An example would be the burn ...
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Epoxy
Epoxy is the family of basic components or cured end products of epoxy resins. Epoxy resins, also known as polyepoxides, are a class of reactive prepolymers and polymers which contain epoxide groups. The epoxide functional group is also collectively called ''epoxy''. The IUPAC name for an epoxide group is an oxirane. Epoxy resins may be reacted (cross-linked) either with themselves through catalytic homopolymerisation, or with a wide range of co-reactants including polyfunctional amines, acids (and acid anhydrides), phenols, alcohols and thiols (usually called mercaptans). These co-reactants are often referred to as hardeners or curatives, and the cross-linking reaction is commonly referred to as curing. Reaction of polyepoxides with themselves or with polyfunctional hardeners forms a thermosetting polymer, often with favorable mechanical properties and high thermal and chemical resistance. Epoxy has a wide range of applications, including metal coatings, composites, use in ...
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Molding (process)
Molding (American English) or moulding (British and Commonwealth English; see spelling differences) is the process of manufacturing by shaping liquid or pliable raw material using a rigid frame called a mold or matrix. This itself may have been made using a pattern or model of the final object. A mold or mould is a hollowed-out block that is filled with a liquid or pliable material such as plastic, glass, metal, or ceramic raw material. The liquid hardens or sets inside the mold, adopting its shape. A mold is a counterpart to a cast. The very common bi-valve molding process uses two molds, one for each half of the object. Articulated molds have multiple pieces that come together to form the complete mold, and then disassemble to release the finished casting; they are expensive, but necessary when the casting shape has complex overhangs. Piece-molding uses a number of different molds, each creating a section of a complicated object. This is generally only used for larger a ...
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Shore Durometer
The Shore durometer is a device for measuring the hardness of a material, typically of polymers. Higher numbers on the scale indicate a greater resistance to indentation and thus harder materials. Lower numbers indicate less resistance and softer materials. The term is also used to describe a material's rating on the scale, as in an object having a "'Shore durometer' of 90." The scale was defined by Albert Ferdinand Shore, who developed a suitable device to measure hardness in the 1920s. It was neither the first hardness tester nor the first to be called a ''durometer'' ( ISV '' duro-'' and '' -meter''; attested since the 19th century), but today that name usually refers to Shore hardness; other devices use other measures, which return corresponding results, such as for Rockwell hardness. Durometer scales There are several scales of durometer, used for materials with different properties. The two most common scales, using slightly different measurement systems, are the ASTM ...
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Tensile Strength
Ultimate tensile strength (UTS), often shortened to tensile strength (TS), ultimate strength, or F_\text within equations, is the maximum stress that a material can withstand while being stretched or pulled before breaking. In brittle materials the ultimate tensile strength is close to the yield point, whereas in ductile materials the ultimate tensile strength can be higher. The ultimate tensile strength is usually found by performing a tensile test and recording the engineering stress versus strain. The highest point of the stress–strain curve is the ultimate tensile strength and has units of stress. The equivalent point for the case of compression, instead of tension, is called the compressive strength. Tensile strengths are rarely of any consequence in the design of ductile members, but they are important with brittle members. They are tabulated for common materials such as alloys, composite materials, ceramics, plastics, and wood. Definition The ultimate tensile streng ...
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Shear Strength
In engineering, shear strength is the strength of a material or component against the type of yield or structural failure when the material or component fails in shear. A shear load is a force that tends to produce a sliding failure on a material along a plane that is parallel to the direction of the force. When a paper is cut with scissors, the paper fails in shear. In structural and mechanical engineering, the shear strength of a component is important for designing the dimensions and materials to be used for the manufacture or construction of the component (e.g. beams, plates, or bolts). In a reinforced concrete beam, the main purpose of reinforcing bar (rebar) stirrups is to increase the shear strength. Equations For shear stress \tau applies :\tau = \frac , where :\sigma_1 is major principal stress and :\sigma_3 is minor principal stress. In general: ductile materials (e.g. aluminum) fail in shear, whereas brittle materials (e.g. cast iron) fail in tension. See ...
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Putty
Putty is a material with high plasticity, similar in texture to clay or dough, typically used in domestic construction and repair as a sealant or filler. Although some types of putty (typically those using linseed oil) slowly polymerise and become stiff, many putties can be reworked indefinitely, in contrast to other types of filler which typically set solid relatively rapidly. Chemical composition Putty, or lime putty, is made from a mixture of calcium oxide (CaO) and water (H2O) in proportions of 38% and 62% by weight respectively, as result, the solution forms hydrated lime (Ca(OH)2) which takes up about a half of the weight. The other putty mixture may be a calcium carbonate (CaCO3, 750-850 parts) based with a admixtures of CaO (ash calcium, 120-180 parts), white cement (40-60 parts), and talc powders in much lower concentrations (fractions). Applications Use in construction Putty has been used extensively in glazing for fixing and sealing panes of glass into woo ...
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Milliput
{{Primary sources, date=December 2010 Milliput is a UK-based brand of epoxy putty used by modellers, and also for household and restoration applications. Created in 1968 by Jack and Lena Rickman, Milliput was initially marketed for use in DIY and car body repair projects. In 1970, the company realised that the material was used to sculpt models, and started to steer their product towards the modelling market. Use Milliput is available in six different colours; it can, however, be painted with various kinds of paint. Each package contains two separate bars, one of which is a hardener. Upon mixing an equal quantity of each different bar the material starts to harden, and hardens fully in 24 hours, after which it can be carved, sanded, drilled and sculpted. The product can be used for sculpture, making and repairing miniature models, restoring porcelain and other clay pots, plugging holes or rotted areas in engines and boat A boat is a watercraft of a large range of types and ...
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Pratley Putty
Pratley Putty is an epoxy putty adhesive. It was invented in the 1960s by South African George Montague Pratley, with the assistance of chemist Frank Robinson. It is produced by adhesive manufacturer Pratley. History According to the manufacturer's official history, "The product was developed as an insulator and also as an adhesive agent for fixing brass terminals which were located inside cast iron junction boxes". As time went by, many other uses were found for the putty, which enabled it to penetrate both the consumer, industrial, and mining markets. This versatile epoxy putty, originally called "Pratley Plastic Putty", was the first of its kind in the world and was used on the Ranger spacecraft that went to the moon in the mid 1960s. This earned the product the distinction of being the only South African product to have gone to the moon. It has also been used on a repair job for the Golden Gate Bridge The Golden Gate Bridge is a suspension bridge spanning the Golden Gate ...
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Adhesives
Adhesive, also known as glue, cement, mucilage, or paste, is any non-metallic substance applied to one or both surfaces of two separate items that binds them together and resists their separation. The use of adhesives offers certain advantages over other binding techniques such as sewing, mechanical fastenings, or welding. These include the ability to bind different materials together, the more efficient distribution of stress across a joint, the cost-effectiveness of an easily mechanized process, and greater flexibility in design. Disadvantages of adhesive use include decreased stability at high temperatures, relative weakness in bonding large objects with a small bonding surface area, and greater difficulty in separating objects during testing. Adhesives are typically organized by the method of adhesion followed by ''reactive'' or ''non-reactive'', a term which refers to whether the adhesive chemically reacts in order to harden. Alternatively, they can be organized eithe ...
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