Electro-slag Remelting
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Electro-slag Remelting
Electroslag remelting (ESR), also known as electro-flux remelting, is a process of remelting and refining steel and other alloys for mission-critical applications in aircraft, thermal power stations, nuclear power plants, military technology and others. The electroslag remelting (ESR) process is used to remelt and refine steels and various super-alloys, resulting in high-quality ingots. This process can be started up through vacuum induction melting. The ESR process uses the as-cast alloy as a consumable electrode. Electric current (generally AC) is passed between the electrode and the new ingot, which is formed in the bottom of a water-cooled copper mold. The new ingot is covered in an engineered slag that is superheated by the electric current. The electrode tip is slowly melted from contact with the slag. These metal droplets travel through the slag to the bottom of the water-cooled mold and slowly freeze as the ingot is directionally solidified upwards from the bottom of th ...
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ESR1 Uddeholm
Estrogen receptor alpha (ERα), also known as NR3A1 (nuclear receptor subfamily 3, group A, member 1), is one of two main types of estrogen receptor, a nuclear receptor (mainly found as a chromatin-binding protein) that is activated by the sex hormone estrogen. In humans, ERα is encoded by the gene ''ESR1'' (EStrogen Receptor 1). Structure The estrogen receptor (ER) is a ligand-activated transcription factor composed of several domains important for hormone binding, DNA binding, and activation of transcription. Alternative splicing results in several ESR1 mRNA transcripts, which differ primarily in their 5-prime untranslated regions. The translated receptors show less variability. Ligands Agonists Non-selective * Endogenous estrogens (e.g., estradiol, estrone, estriol, estetrol) * Natural estrogens (e.g., conjugated equine estrogens) * Synthetic estrogens (e.g., ethinylestradiol, diethylstilbestrol) Selective Agonists of ERα selective over ERβ include: * Propylp ...
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Biometal (biology)
Biometals are metals normally present, in small but important and measurable amounts, in biology, biochemistry, and medicine. The metals copper, zinc, iron, and manganese are examples of metals that are essential for the normal functioning of most plants and the bodies of most animals, such as the human body. A few (calcium, potassium, sodium) are present in relatively larger amounts, whereas most others are trace metals, present in smaller but important amounts (the image shows the percentages for humans). Approximately 2/3 of the existing periodic table is composed of metals with varying properties, accounting for the diverse ways in which metals (usually in ionic form) have been utilized in nature and medicine. History At first, the study of biometals was referred to as bioinorganic chemistry. Each branch of bioinorganic chemistry studied separate, particular sub-fields of the subject. However, this led to an isolated view of each particular aspect in a biological sy ...
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Vacuum Induction Melting
Vacuum induction melting (VIM) utilizes electric currents to melt metal within a vacuum. The first prototype was developed in 1920. Induction heating induces eddy currents within conductors. Eddy currents create heating effects to melt the metal. Vacuum induction melting has been used in both the aerospace and nuclear industries. History The process was invented in Hanau, Germany in 1917. Heraeus Vacuumschmelze and Dr. Wilhelm Rohn applied for a patent on vacuum melting on 12 January 1918 and were granted a German patent DE 345161.Patent DE 345161, Vacuumschmelze and Dr. Wilhelm Rohn, Verfahren zum Vakuumschmelzen und Vergueten von Metallen und Legierungen, priority date 12 January 1918, published 12 June 1921. Edwin Fitch Northrup built the first prototype of a vacuum induction furnace in the United States of America in 1920. Medium frequency furnaces were seen soon afterwards in England and Sweden in 1927. The process was initially developed to refine certain special metals ...
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Nuclear Power Plants
A nuclear power plant (NPP) is a thermal power station in which the heat source is a nuclear reactor. As is typical of thermal power stations, heat is used to generate steam that drives a steam turbine connected to a generator that produces electricity. , the International Atomic Energy Agency reported there were 422 nuclear power reactors in operation in 32 countries around the world, and 57 nuclear power reactors under construction. Nuclear plants are very often used for base load since their operations, maintenance, and fuel costs are at the lower end of the spectrum of costs. However, building a nuclear power plant often spans five to ten years, which can accrue to significant financial costs, depending on how the initial investments are financed. Nuclear power plants have a carbon footprint comparable to that of renewable energy such as solar farms and wind farms, and much lower than fossil fuels such as natural gas and brown coal. Despite some spectacul ...
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Stainless Steel
Stainless steel is an alloy of iron that is resistant to rusting and corrosion. It contains at least 11% chromium and may contain elements such as carbon, other nonmetals and metals to obtain other desired properties. Stainless steel's resistance to corrosion results from the chromium, which forms a passive film that can protect the material and self-heal in the presence of oxygen. The alloy's properties, such as luster and resistance to corrosion, are useful in many applications. Stainless steel can be rolled into sheets, plates, bars, wire, and tubing. These can be used in cookware, cutlery, surgical instruments, major appliances, vehicles, construction material in large buildings, industrial equipment (e.g., in paper mills, chemical plants, water treatment), and storage tanks and tankers for chemicals and food products. The biological cleanability of stainless steel is superior to both aluminium and copper, having a biological cleanability comparable to glass ...
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Tank Gun
A tank gun is the main armament of a tank. Modern tank guns are high-velocity, large-caliber artilleries capable of firing kinetic energy penetrators, high-explosive anti-tank, and cannon-launched guided projectiles. Anti-aircraft guns can also be mounted to tanks. As the tank's primary armament, they are almost always employed in a direct fire mode to defeat a variety of ground targets at all ranges, including dug-in infantry, lightly armored vehicles, and especially other heavily armored tanks. They must provide accuracy, range, penetration, and rapid fire in a package that is as compact and lightweight as possible, to allow mounting in the cramped confines of an armored gun turret. Tank guns generally use self-contained ammunition, allowing rapid loading (or use of an autoloader). They often display a bulge in the barrel, which is a bore evacuator, or a device on the muzzle, which is a muzzle brake. History World War I The first tanks were used to break through tre ...
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Royal Ordnance L30
The L30A1, officially designated Gun 120 mm Tk L30, is a 120 mm rifled tank gun used by the British Army and Royal Army of Oman. It is an improved production model of the Royal Ordnance L11 series of rifled tank guns. It is fitted in the turret of the Challenger 2 main battle tank, and has been retrofitted to the Challenger 1 tank. Challenger Armament The Challenger Armament (CHARM) project was intended to provide a new main armament for the Challenger 2 tank and to be retro-fitted to the Challenger 1. It involved three components: the gun, developed by the Royal Ordnance Factory, Nottingham, the depleted uranium (DU) APFSDS round, and a propellant charge for it. After earlier projects were cancelled, the EXP 32M1 experimental gun was re-titled the XL30E4 and accepted for production as the L30 in 1989. The Challenger 2 tank was first produced in 1993. Design The barrel is 55 calibres long (L55) and is made of electro-slag refined steel. The bore and chamber are el ...
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Vacuum Arc Remelting
Vacuum arc remelting (VAR) is a secondary melting process for production of metal ingots with elevated chemical and mechanical homogeneity for highly demanding applications. The VAR process has revolutionized the specialty traditional metallurgical techniques industry, and has made possible tightly-controlled materials used in biomedical, aviation and aerospace. Overview VAR is used most frequently in high value applications. It is an additional processing step to improve the quality of metal. Because it is time consuming and expensive, a majority of commercial alloys do not employ the process. Nickel, titanium, and specialty steels are materials most often processed with this method. The conventional path for production of titanium alloys includes single, double or even triple VAR processing. Use of this technique over traditional methods presents several advantages: *The solidification rate of molten material can be tightly controlled. This allows a high degree of control o ...
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Casting Defect
A casting defect is an undesired irregularity in a metal casting process. Some defects can be tolerated while others can be repaired, otherwise they must be eliminated. They are broken down into five main categories: ''gas porosity'', ''shrinkage defects'', ''mould material defects'', ''pouring metal defects'', and ''metallurgical defects''. Terminology The terms "defect" and "" refer to two specific and separate things in castings. Defects are defined as conditions in a casting that must be corrected or removed, or the casting must be rejected. Discontinuities, also known as "imperfections", are defined as "interruptions in the physical continuity of the casting". Therefore, if the casting is less than perfect, but still useful and in tolerance, the imperfections should be deemed "discontinuities". Types There are many types of defects which result from many different causes. Some of the solutions to certain defects can be the cause for another type of defect. The following def ...
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Sulfide
Sulfide (British English also sulphide) is an inorganic anion of sulfur with the chemical formula S2− or a compound containing one or more S2− ions. Solutions of sulfide salts are corrosive. ''Sulfide'' also refers to chemical compounds large families of inorganic and organic compounds, e.g. lead sulfide and dimethyl sulfide. Hydrogen sulfide (H2S) and bisulfide (SH−) are the conjugate acids of sulfide. Chemical properties The sulfide ion, S2−, does not exist in aqueous alkaline solutions of Na2S. Instead sulfide converts to hydrosulfide: :S2− + H2O → SH− + OH− Upon treatment with an acid, sulfide salts convert to hydrogen sulfide: :S2− + H+ → SH− :SH− + H+ → H2S Oxidation of sulfide is a complicated process. Depending on the conditions, the oxidation can produce elemental sulfur, polysulfides, polythionates, sulfite, or sulfate. Metal sulfides react with halogens, forming sulfur and metal salts. :8 MgS + 8 I2 → S8 + 8 ...
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Refining
{{Unreferenced, date=December 2009 Refining (also perhaps called by the mathematical term affining) is the process of purification of a (1) substance or a (2) form. The term is usually used of a natural resource that is almost in a usable form, but which is more useful in its pure form. For instance, most types of natural petroleum will burn straight from the ground, but it will burn poorly and quickly clog an engine with residues and by-products. The term is broad, and may include more drastic transformations, such as the reduction of ore to metal (for which see Refining (metallurgy)). The refining of liquids is often accomplished by distillation or fractionation; this process is useful, for example, for isolating different fractions of petroleum. Gases can be refined in this way as well, by being cooled and/or compressed until they liquefy. Gases and liquids can also be refined by extraction with a selective solvent that dissolves away either the substance of interest, or th ...
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