Digital Textile Printing
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Digital Textile Printing
Digital textile printing is described as any ink jet based method of printing colorants onto fabric. Most notably, digital textile printing is referred to when identifying either printing smaller designs onto garments (T-shirts, dresses, promotional wear; abbreviated as DTG, which stands for Direct to garment printing) and printing larger designs onto large format rolls of textile. The latter is a growing trend in visual communication, where advertisement and corporate branding is printed onto polyester media. Examples are: flags, banners, signs, retail graphics. Types of printing can be divided into: *Direct Print *Discharge Print *Resist Print *Pigment Print *Reactive Print *Acid print *Disperse print *Specialty Print Digital textile printing started in the late 1980s as a possible replacement for analog screen printing. With the development of a dye-sublimation printer in the early 1990s, it became possible to print with low energy sublimation inks and high energy disperse di ...
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Ink Jet
Inkjet printing is a type of computer printing that recreates a digital image by propelling droplets of ink onto paper and plastic substrates. Inkjet printers were the most commonly used type of printer in 2008, and range from small inexpensive consumer models to expensive professional machines. By 2019, laser printers outsold inkjet printers by nearly a 2:1 ratio, 9.6% vs 5.1% of all computer peripherals. The concept of inkjet printing originated in the 20th century, and the technology was first extensively developed in the early 1950s. While working at Canon in Japan, Ichiro Endo suggested the idea for a "Bubble jet" printer, while around the same time Jon Vaught at HP was developing a similar idea. In the late 1970s, inkjet printers that could reproduce digital images generated by computers were developed, mainly by Epson, Hewlett-Packard (HP) and Canon. In the worldwide consumer market, four manufacturers account for the majority of inkjet printer sales: Canon, HP, Epso ...
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Yarns
Yarn is a long continuous length of interlocked fibres, used in sewing, crocheting, knitting, weaving, embroidery, ropemaking, and the production of textiles. Thread is a type of yarn intended for sewing by hand or machine. Modern manufactured sewing threads may be finished with wax or other lubricants to withstand the stresses involved in sewing. Embroidery threads are yarns specifically designed for needlework. Yarn can be made of a number of natural or synthetic materials, and comes in a variety of colors and thicknesses (referred to as "weights"). Although yarn may be dyed different colours, most yarns are solid coloured with a uniform hue. Etymology The word yarn comes from Middle English, from the Old English ''gearn'', akin to Old High German ''garn'', "yarn," Dutch "garen," Italian ''chordē'', "string," and Sanskrit ''hira'', "band." History The human production of yarn is known to have existed since the Stone Age and earlier prehistory, with ancient fiber mater ...
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Calendering (textiles)
Calendering of textiles is a finishing process used to smooth, coat, or thin a material. With textiles, fabric is passed between calender rollers at high temperatures and pressures. Calendering is used on fabrics such as moire to produce its watered effect and also on cambric and some types of sateens. In preparation for calendering, the fabric is folded lengthwise with the front side, or face, inside, and stitched together along the edges. The fabric can be folded together at full width, however this is not done as often as it is more difficult. The fabric is then run through rollers at high temperatures and pressure that polish the surface and make the fabric smoother and more lustrous. Fabrics that go through the calendering process feel thin, glossy and papery. The wash durability of a calendered finish on thermoplastic fibers like polyester is higher than on cellulose fibers such as cotton, though each depends on the amount and type of finishing additives used and the machi ...
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Transfer Paper
Transfer paper is used in textiles and arts and crafts projects. Transfer paper is a thin piece of paper coated with wax and pigment. Often, an ink-jet or other printer is used to print the image on the transfer paper. A heat press can transfer the image onto clothing, canvas, or other surface. Transfer paper is used in creating iron-ons. Inkjet Most conventional inkjet printers are not capable of printing white (though many wide-format and direct-to-garment inkjet printers offer white ink as an option). So on these devices, in any white areas, the garment's existing colour shows through. The mirror of the image is printed on paper. When it is transferred, the result is the mirror of the mirror (the original) results. Inkjet transfer paper for dark garments is covered with transferable white ink. For dark garments, the image is printed without mirroring. Garment printing needs transfer paper for high-quality garment printing results. Washability for inkjet transfer paper i ...
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Coating
A coating is a covering that is applied to the surface of an object, usually referred to as the Substrate (materials science), substrate. The purpose of applying the coating may be decorative, functional, or both. Coatings may be applied as liquids, gases or solids e.g. Powder coatings. Paints and lacquers are coatings that mostly have dual uses of protecting the substrate and being decorative, although some artists paints are only for decoration, and the paint on large industrial pipes is for preventing corrosion and identification e.g. blue for process water, red for fire-fighting control etc. Functional coatings may be applied to change the surface properties of the substrate, such as adhesion, Wetting, wettability, corrosion resistance, or wear resistance. In other cases, e.g. semiconductor device fabrication (where the substrate is a wafer (electronics), wafer), the coating adds a completely new property, such as a magnetic response or electrical conductivity, and forms an e ...
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Nylon
Nylon is a generic designation for a family of synthetic polymers composed of polyamides ( repeating units linked by amide links).The polyamides may be aliphatic or semi-aromatic. Nylon is a silk-like thermoplastic, generally made from petroleum, that can be melt-processed into fibers, films, or shapes. Nylon polymers can be mixed with a wide variety of additives to achieve many property variations. Nylon polymers have found significant commercial applications in fabric and fibers (apparel, flooring and rubber reinforcement), in shapes (molded parts for cars, electrical equipment, etc.), and in films (mostly for food packaging). History DuPont and the invention of nylon Researchers at DuPont began developing cellulose based fibers, culminating in the synthetic fiber rayon. DuPont's experience with rayon was an important precursor to its development and marketing of nylon. DuPont's invention of nylon spanned an eleven-year period, ranging from the initial research pr ...
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Polyester
Polyester is a category of polymers that contain the ester functional group in every repeat unit of their main chain. As a specific material, it most commonly refers to a type called polyethylene terephthalate (PET). Polyesters include naturally occurring chemicals, such as in plants and insects, as well as synthetics such as polybutyrate. Natural polyesters and a few synthetic ones are biodegradable, but most synthetic polyesters are not. Synthetic polyesters are used extensively in clothing. Polyester fibers are sometimes spun together with natural fibers to produce a cloth with blended properties. Cotton-polyester blends can be strong, wrinkle- and tear-resistant, and reduce shrinking. Synthetic fibers using polyester have high water, wind and environmental resistance compared to plant-derived fibers. They are less Fireproofing, fire-resistant and can melt when ignited. Liquid crystalline polyesters are among the first industrially used liquid crystal polymers. They are use ...
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Curtain
A curtain is a piece of cloth or other material intended to block or obscure light, air drafts, or (in the case of a shower curtain), water. A curtain is also the movable screen or drape in a theatre that separates the stage from the auditorium or that serves as a backdrop/background. Curtains are often hung on the inside of a building's windows to block the passage of light. For instance, at night to aid sleeping, or to stop light from escaping outside the building (stopping people outside from being able to see inside, often for privacy reasons). In this application, they are also known as "draperies". Curtains hung over a doorway are known as portières. Curtains come in a variety of shapes, materials, sizes, colours, and patterns. They often have their own sections within department stores, while some shops are completely dedicated to selling curtains. Curtains vary according to cleanability, ultraviolet light deterioration, oil and dust retention, noise absorption, fire res ...
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Carpet
A carpet is a textile floor covering typically consisting of an upper layer of pile attached to a backing. The pile was traditionally made from wool, but since the 20th century synthetic fibers such as polypropylene, nylon, or polyester have often been used, as these fibers are less expensive than wool. The pile usually consists of twisted tufts that are typically heat-treated to maintain their structure. The term ''carpet'' is often used in a similar context to the term ''rug'', but rugs are typically considered to be smaller than a room and not attached to the floor. Carpets are used for a variety of purposes, including insulating a person's feet from a cold tile or concrete floor, making a room more comfortable as a place to sit on the floor (e.g., when playing with children or as a prayer rug), reducing sound from walking (particularly in apartment buildings), and adding decoration or color to a room. Carpets can be made in any color by using differently dyed fibers. C ...
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Wide-format Printer
Wide format printers (large format printers) are generally accepted to be any computer-controlled printing machines (printers) that support a maximum print roll width of between {{Convert, 18 and 100, in. Printers with capacities over 100 in wide are considered ''super-wide'' or ''grand'' format. Wide-format printers are used to print banners, posters, trade show graphics, wallpaper, murals, backlit film (duratrans), vehicle image wraps, electronic circuit schematics, architectural drawings, construction plans, backdrops for theatrical and media sets, and any other large format artwork or signage. Wide-format printers usually employ some variant of inkjet or toner-based technology to produce the printed image; and are more economical than other print methods such as screen printing for most short-run (low quantity) print projects, depending on print size, run length (quantity of prints per single original), and the type of substrate or print medium. Wide-format printers are usua ...
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Direct To Garment Printing
Direct-to-garment printing (DTG) is a process of printing on textiles using specialized aqueous ink jet technology. DTG printers typically have a platen designed to hold the garment in a fixed position, and the printer inks are jetted or sprayed onto the textile by the print head. DTG typically requires that the garment be pre-treated with a PTM or Pre-treatment machine allowing for the following: * Stronger bond between garment fibers and the pigmented inks * Lays down loose fibers to provide for a smoother substrate * Chemically reacts with the inks to promote drying and curing Since this is a digital process the print is sharper and has a higher resolution, or DPI, than traditional printing methods such as screen printing. However, unlike screen printing, there is no long setup or clean-up process, and DTG has the ability to print just one single shirt for minimal cost. Printing process DTG printers use aqueous textile inks (water-based chemistry) that require a unique curin ...
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Dye-sublimation Printer
Dye-Sublimation Printing (or dye-sub printing) is a digital computer printing technique that uses heat to transfer dye onto materials such as plastic, card, paper, or fabric. The sublimation name was first applied because the dye was considered to make the transition between the solid and gas states without going through a liquid stage. This understanding of the process was later shown to be incorrect, as there is some liquefying of the dye. Since then, the proper name for the process has become known as dye-diffusion, though this technically correct term has not supplanted the original name. Chemical technology in Printing and Imaging Systems, ed. J A G Drake, 1993, pp 73-85 Many consumer and professional dye-sublimation printers are designed and used for producing photographic prints, ID cards, clothing, and more. These are not to be confused with 'dye sublimation heat transfer imprinting printers', which are inkjet printers that use special inks to create transfers designed ...
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