Cymbal Making
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Cymbal Making
{{Unreferenced, date=January 2009 Modern cymbal making comprises many different techniques, from traditional hand methods to completely automated mass-production. The traditional process Historically, cymbals were made from individually cast cymbal blanks which were then hot-forged, often with many annealing processes, to form the rough shape of the cymbal. The finishing stages consisted of cold-hammering to unevenly harden the metal, then turning on a lathe to reduce the thickness, and then often a final cold hammering. The hot and cold hammering were all performed entirely by a highly skilled hand and was a labour-intensive process. The only machine to touch the cymbal was a hand-held lathe. This lathing step could decrease the weight of the cymbal by two-thirds or more, and resulted in further uneven hardening which produces much of the tone of a traditionally made cymbal. This effect was deliberately enhanced by use of a coarse lathe tool, and sometimes by a very limited fi ...
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Cymbal
A cymbal is a common percussion instrument. Often used in pairs, cymbals consist of thin, normally round plates of various alloys. The majority of cymbals are of indefinite pitch, although small disc-shaped cymbals based on ancient designs sound a definite note (such as crotales). Cymbals are used in many ensembles ranging from the orchestra, percussion ensembles, jazz bands, heavy metal bands, and marching groups. Drum kits usually incorporate at least a crash, ride, or crash/ride, and a pair of hi-hat cymbals. A player of cymbals is known as a cymbalist. Etymology and names The word cymbal is derived from the Latin ''cymbalum'', which is the latinisation of the Greek word ''kymbalon'', "cymbal", which in turn derives from ''kymbē'', "cup, bowl". In orchestral scores, cymbals may be indicated by the French ''cymbales''; German ''Becken'', ''Schellbecken'', ''Teller'', or ''Tschinellen''; Italian ''piatti'' or ''cinelli''; and Spanish ''platillos''. Many of these deri ...
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Automated
Automation describes a wide range of technologies that reduce human intervention in processes, namely by predetermining decision criteria, subprocess relationships, and related actions, as well as embodying those predeterminations in machines. Automation has been achieved by various means including mechanical, hydraulic, pneumatic, electrical, electronic devices, and computers, usually in combination. Complicated systems, such as modern factories, airplanes, and ships typically use combinations of all of these techniques. The benefit of automation includes labor savings, reducing waste, savings in electricity costs, savings in material costs, and improvements to quality, accuracy, and precision. Automation includes the use of various equipment and control systems such as machinery, processes in factories, boilers, and heat-treating ovens, switching on telephone networks, steering, and stabilization of ships, aircraft, and other applications and vehicles with reduced human i ...
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Istanbul Agop Cymbals
Istanbul Agop Cymbals is a cymbal producer based in Turkey. Its products are well respected for their unique sound, which is formed by the method and the alloy used, the formula of which is known only to the owners of the firm, Armenians Arman and Sarkis Tomurcuk. It is one of two companies that formed after the split of Istanbul Cymbals. History The art of Turkish cymbal making dates back to the 16th century, the time of the Ottoman Empire. The very first cymbals manufactured in Turkey were actually bells, created for the use in churches. Later on, as the story goes, cymbals were produced for the Ottoman military band. In the 20th century, it had become well known that Istanbul had evolved into the cymbal-making capital of the world. Generations of master cymbal smiths developed, refined, and redefined this art in their endless search for perfection. They formulated the most musical alloy and developed and tested hand-crafting methods which had been used for centuries. As the 20th ...
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Cymbal Manufacturers
Cymbal manufacturers refer to companies and/or individuals who primarily manufacture and/or ship cymbals, bells, gongs, or any other metallic percussion item of that type, be it B8 or B20, mass-produced or boutique, ride, crash, splash, or hi-hat, for use by percussionists, drummers, and other musicians. "The Big Four": Major cymbal manufacturers In the modern world, there are four primary cymbal manufacturers that together encompass over half of all cymbal sales. * Zildjian * Meinl Percussion * Paiste * Sabian Other cymbal manufacturers Aside from the four major contenders in the cymbal world, there are many more companies, especially in Turkey, where some have common roots in the old Istanbul based Zildjian factory. Many of today's cymbal manufacturers have established themselves through unique manufacturing techniques, unusual sound qualities, competitive pricing, place or style of manufacturing, or cymbal material. Other notable cymbal companies are: * Anatolian Cymbals ...
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Cymbal Alloys
Cymbals are made from four main alloys, all of them copper-based. These are: bell bronze, malleable bronze, brass, and nickel silver. Bell bronze Bell bronze, also known as '' bell metal'', is the traditional alloy used for fine cymbals, many gongs, and, as the name suggests, bells. It is normally stated to be one part tin to four parts copper, that is 20% tin, and this is still the most common formula, but there has always been some variation. Larger and smaller bells are cast with differing amounts of tin, and some bell, gong, and cymbal makers use small but significant amounts of other elements, notably silver, gold, and phosphorus. Bell bronze is a two-phase alloy, meaning some of the tin is not dissolved in the copper grains but exists between them. This makes the metal harder and more brittle than a single-phase alloy, and also affects the way the metal responds to hardening by hammering and lathing, and greatly restricts the use of mechanised techniques of manufacture. Ma ...
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Oxide
An oxide () is a chemical compound that contains at least one oxygen atom and one other element in its chemical formula. "Oxide" itself is the dianion of oxygen, an O2– (molecular) ion. with oxygen in the oxidation state of −2. Most of the Earth's crust consists of oxides. Even materials considered pure elements often develop an oxide coating. For example, aluminium foil develops a thin skin of Al2O3 (called a passivation layer) that protects the foil from further corrosion.Greenwood, N. N.; & Earnshaw, A. (1997). Chemistry of the Elements (2nd Edn.), Oxford:Butterworth-Heinemann. . Stoichiometry (the measurable relationship between reactants and chemical equations of a equation or reaction) Oxides are extraordinarily diverse in terms of stoichiometries and in terms of the structures of each stoichiometry. Most elements form oxides of more than one stoichiometry. A well known example is carbon monoxide and carbon dioxide.Greenwood, N. N.; & Earnshaw, A. (1997). Chemistry ...
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Cymbal Lathing
A cymbal is a common percussion instrument. Often used in pairs, cymbals consist of thin, normally round plates of various alloys. The majority of cymbals are of indefinite pitch, although small disc-shaped cymbals based on ancient designs sound a definite note (such as crotales). Cymbals are used in many ensembles ranging from the orchestra, percussion ensembles, jazz bands, heavy metal bands, and marching groups. Drum kits usually incorporate at least a crash, ride, or crash/ride, and a pair of hi-hat cymbals. A player of cymbals is known as a cymbalist. Etymology and names The word cymbal is derived from the Latin ''cymbalum'', which is the latinisation of the Greek word ''kymbalon'', "cymbal", which in turn derives from ''kymbē'', "cup, bowl". In orchestral scores, cymbals may be indicated by the French ''cymbales''; German ''Becken'', ''Schellbecken'', ''Teller'', or ''Tschinellen''; Italian ''piatti'' or ''cinelli''; and Spanish ''platillos''. Many of these deriv ...
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Cymbal Lathe
A cymbal is a common percussion instrument. Often used in pairs, cymbals consist of thin, normally round plates of various alloys. The majority of cymbals are of indefinite pitch, although small disc-shaped cymbals based on ancient designs sound a definite note (such as crotales). Cymbals are used in many ensembles ranging from the orchestra, percussion ensembles, jazz bands, heavy metal bands, and marching groups. Drum kits usually incorporate at least a crash, ride, or crash/ride, and a pair of hi-hat cymbals. A player of cymbals is known as a cymbalist. Etymology and names The word cymbal is derived from the Latin ''cymbalum'', which is the latinisation of the Greek word ''kymbalon'', "cymbal", which in turn derives from ''kymbē'', "cup, bowl". In orchestral scores, cymbals may be indicated by the French ''cymbales''; German ''Becken'', ''Schellbecken'', ''Teller'', or ''Tschinellen''; Italian ''piatti'' or ''cinelli''; and Spanish ''platillos''. Many of these deriv ...
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Cymbal Hammering
A cymbal is a common percussion instrument. Often used in pairs, cymbals consist of thin, normally round plates of various alloys. The majority of cymbals are of indefinite pitch, although small disc-shaped cymbals based on ancient designs sound a definite note (such as crotales). Cymbals are used in many ensembles ranging from the orchestra, percussion ensembles, jazz bands, heavy metal bands, and marching groups. Drum kits usually incorporate at least a crash, ride, or crash/ride, and a pair of hi-hat cymbals. A player of cymbals is known as a cymbalist. Etymology and names The word cymbal is derived from the Latin ''cymbalum'', which is the latinisation of the Greek word ''kymbalon'', "cymbal", which in turn derives from ''kymbē'', "cup, bowl". In orchestral scores, cymbals may be indicated by the French ''cymbales''; German ''Becken'', ''Schellbecken'', ''Teller'', or ''Tschinellen''; Italian ''piatti'' or ''cinelli''; and Spanish ''platillos''. Many of these deriv ...
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Lathe
A lathe () is a machine tool that rotates a workpiece about an axis of rotation to perform various operations such as cutting, sanding, knurling, drilling, deformation, facing, and turning, with tools that are applied to the workpiece to create an object with symmetry about that axis. Lathes are used in woodturning, metalworking, metal spinning, thermal spraying, parts reclamation, and glass-working. Lathes can be used to shape pottery, the best-known design being the Potter's wheel. Most suitably equipped metalworking lathes can also be used to produce most solids of revolution, plane surfaces and screw threads or helices. Ornamental lathes can produce three-dimensional solids of incredible complexity. The workpiece is usually held in place by either one or two ''centers'', at least one of which can typically be moved horizontally to accommodate varying workpiece lengths. Other work-holding methods include clamping the work about the axis of rotation using a chuck or col ...
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Forging
Forging is a manufacturing process involving the shaping of metal using localized compressive forces. The blows are delivered with a hammer (often a power hammer) or a die. Forging is often classified according to the temperature at which it is performed: cold forging (a type of cold working), warm forging, or hot forging (a type of hot working). For the latter two, the metal is heated, usually in a forge. Forged parts can range in weight from less than a kilogram to hundreds of metric tons.Degarmo, p. 389 Forging has been done by smiths for millennia; the traditional products were kitchenware, hardware, hand tools, edged weapons, cymbals, and jewellery. Since the Industrial Revolution, forged parts are widely used in mechanisms and machines wherever a component requires high strength; such forgings usually require further processing (such as machining) to achieve a finished part. Today, forging is a major worldwide industry. History Forging is one of the oldest known me ...
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Cymbal Alloys
Cymbals are made from four main alloys, all of them copper-based. These are: bell bronze, malleable bronze, brass, and nickel silver. Bell bronze Bell bronze, also known as '' bell metal'', is the traditional alloy used for fine cymbals, many gongs, and, as the name suggests, bells. It is normally stated to be one part tin to four parts copper, that is 20% tin, and this is still the most common formula, but there has always been some variation. Larger and smaller bells are cast with differing amounts of tin, and some bell, gong, and cymbal makers use small but significant amounts of other elements, notably silver, gold, and phosphorus. Bell bronze is a two-phase alloy, meaning some of the tin is not dissolved in the copper grains but exists between them. This makes the metal harder and more brittle than a single-phase alloy, and also affects the way the metal responds to hardening by hammering and lathing, and greatly restricts the use of mechanised techniques of manufacture. Ma ...
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