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Contactors
:''In semiconductor testing, contactors can also be referred to as the specialized socket that connects the device under test.'' :''In process industries, a contactor is a vessel where two streams interact, for example, air and liquid. See Gas-liquid contactor.'' A contactor is an electrically-controlled switch used for switching an electrical power circuit. A contactor is typically controlled by a circuit which has a much lower power level than the switched circuit, such as a 24-volt coil electromagnet controlling a 230-volt motor switch. Unlike general-purpose relays, contactors are designed to be directly connected to high-current load devices. Relays tend to be of lower capacity and are usually designed for both ''normally closed'' and ''normally open'' applications. Devices switching more than 15 amperes or in circuits rated more than a few kilowatts are usually called contactors. Apart from optional auxiliary low-current contacts, contactors are almost exclusively fitte ...
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Contactor Cut-away Animation With AUX
:''In semiconductor testing, contactors can also be referred to as the specialized socket that connects the device under test.'' :''In process industries, a contactor is a vessel where two streams interact, for example, air and liquid. See Gas-liquid contactor.'' A contactor is an electrically-controlled switch used for switching an electrical power circuit. A contactor is typically controlled by a circuit which has a much lower power level than the switched circuit, such as a 24-volt coil electromagnet controlling a 230-volt motor switch. Unlike general-purpose relays, contactors are designed to be directly connected to high-current load devices. Relays tend to be of lower capacity and are usually designed for both ''normally closed'' and ''normally open'' applications. Devices switching more than 15 amperes or in circuits rated more than a few kilowatts are usually called contactors. Apart from optional auxiliary low-current contacts, contactors are almost exclusively fitte ...
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Contactor
:''In semiconductor testing, contactors can also be referred to as the specialized socket that connects the device under test.'' :''In process industries, a contactor is a vessel where two streams interact, for example, air and liquid. See Gas-liquid contactor.'' A contactor is an electrically-controlled switch used for switching an electrical power circuit. A contactor is typically controlled by a circuit which has a much lower power level than the switched circuit, such as a 24-volt coil electromagnet controlling a 230-volt motor switch. Unlike general-purpose relays, contactors are designed to be directly connected to high-current load devices. Relays tend to be of lower capacity and are usually designed for both ''normally closed'' and ''normally open'' applications. Devices switching more than 15 amperes or in circuits rated more than a few kilowatts are usually called contactors. Apart from optional auxiliary low-current contacts, contactors are almost exclusively fitte ...
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Relay
A relay Electromechanical relay schematic showing a control coil, four pairs of normally open and one pair of normally closed contacts An automotive-style miniature relay with the dust cover taken off A relay is an electrically operated switch. It consists of a set of input terminals for a single or multiple control signals, and a set of operating contact terminals. The switch may have any number of contacts in multiple contact forms, such as make contacts, break contacts, or combinations thereof. Relays are used where it is necessary to control a circuit by an independent low-power signal, or where several circuits must be controlled by one signal. Relays were first used in long-distance telegraph circuits as signal repeaters: they refresh the signal coming in from one circuit by transmitting it on another circuit. Relays were used extensively in telephone exchanges and early computers to perform logical operations. The traditional form of a relay uses an electromagnet to c ...
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Contact Protection
Contact protection methods are designed to mitigate the wear and degradation occurring during the normal use of contacts within an electromechanical switch, relay or contactor and thus avoid an excessive increase in contact resistance or switch failure. Contact wear Every time the contacts of an electromechanical switch, relay or contactor are opened or closed, there is a certain amount of contact wear. The sources of the wear are high current densities in microscopic areas, and the electric arc. Contact wear includes material transfer between contacts, loss of contact material due to splattering and evaporation, and oxidation or corrosion of the contacts due to high temperatures and atmospheric influences. While a pair of contacts is closed, only a small part of the contacts are in intimate contact due to asperities and low-conductivity films. Because of the constriction of the current to a very small area, the current density frequently becomes so high that it melts a m ...
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Utilization Categories
In electrical engineering utilization categories are defined by IEC standards and indicate the type of electrical load and duty cycle of the loads to ease selection of contactors and relays. Definition The utilization categories category for low-voltage switchgear defines the characteristic operating conditions for switchgear such as contactors, circuit-breakers, circuit-breaker-fuse units, contactor relays, etc. These devices are dimensioned for different electrical loads and for different operating conditions. The characteristic of the load to be switched or controlled determines the requirements for the switchgear and its correct selection for the intended application. In particular, the stress on the switching path caused by current and voltage during switching on and off is of enormous importance. For example, the switch-on and switch-off current at resistance load corresponds to the continuous operating current, while, for example, squirrel cage motors consumes multiple o ...
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Electric Arc
An electric arc, or arc discharge, is an electrical breakdown of a gas that produces a prolonged electrical discharge. The current through a normally nonconductive medium such as air produces a plasma; the plasma may produce visible light. An arc discharge is characterized by a lower voltage than a glow discharge and relies on thermionic emission of electrons from the electrodes supporting the arc. An archaic term is voltaic arc, as used in the phrase "voltaic arc lamp". Techniques for arc suppression can be used to reduce the duration or likelihood of arc formation. In the late 19th century, electric arc lighting was in wide use for public lighting. Some low-pressure electric arcs are used in many applications. For example, fluorescent tubes, mercury, sodium, and metal-halide lamps are used for lighting; xenon arc lamps have been used for movie projectors. Electric arcs can be utilized for manufacturing processes, such as electric arc welding, and electric arc furnace ...
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Shading Coil
A shading coil or shading ring (Also called Frager spire or Frager coil) is a single (or a few) turn of electrical conductor (usually copper or aluminum) located in the face of the magnet assembly or armature of an alternating current solenoid. The alternating current in the energized primary coil induces an alternating current in the shading coil. This induced current creates an auxiliary magnetic flux which is 90 degrees out of phase In physics and mathematics, the phase of a periodic function F of some real variable t (such as time) is an angle-like quantity representing the fraction of the cycle covered up to t. It is denoted \phi(t) and expressed in such a scale that it ... from the magnetic flux created by the primary coil. Because of the 90 degree phase difference between the current in the shading coil and the current in the primary coil, the shading coil maintains a magnetic flux and hence a force between the armature and the assembly while the current in the prim ...
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Device Under Test
A device under test (DUT), also known as equipment under test (EUT) and unit under test (UUT), is a manufactured product undergoing testing, either at first manufacture or later during its life cycle as part of ongoing functional testing and calibration checks. This can include a test after repair to establish that the product is performing in accordance with the original product specification. Electronics testing In the electronics industry a DUT is any electronic assembly under test. For example, cell phones coming off of an assembly line may be given a final test in the same way as the individual chips were earlier tested. Each cell phone under test is, briefly, the DUT. For circuit boards, the DUT is often connected to the test equipment using a bed of nails tester of pogo pins. Semiconductor testing In semiconductor testing, the device under test is a die on a wafer or the resulting packaged part. A connection system is used, connecting the part to automatic or manual test ...
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Alternating Current
Alternating current (AC) is an electric current which periodically reverses direction and changes its magnitude continuously with time in contrast to direct current (DC) which flows only in one direction. Alternating current is the form in which electric power is delivered to businesses and residences, and it is the form of electrical energy that consumers typically use when they plug kitchen appliances, televisions, fans and electric lamps into a wall socket. A common source of DC power is a battery cell in a flashlight. The abbreviations ''AC'' and ''DC'' are often used to mean simply ''alternating'' and ''direct'', as when they modify '' current'' or '' voltage''. The usual waveform of alternating current in most electric power circuits is a sine wave, whose positive half-period corresponds with positive direction of the current and vice versa. In certain applications, like guitar amplifiers, different waveforms are used, such as triangular waves or square waves. ...
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Carbon Monoxide
Carbon monoxide (chemical formula CO) is a colorless, poisonous, odorless, tasteless, flammable gas that is slightly less dense than air. Carbon monoxide consists of one carbon atom and one oxygen atom connected by a triple bond. It is the simplest molecule of the oxocarbon family. In coordination complexes the carbon monoxide ligand is called carbonyl. It is a key ingredient in many processes in industrial chemistry. The most common source of carbon monoxide is the partial combustion of carbon-containing compounds, when insufficient oxygen or heat is present to produce carbon dioxide. There are also numerous environmental and biological sources that generate and emit a significant amount of carbon monoxide. It is important in the production of many compounds, including drugs, fragrances, and fuels. Upon emission into the atmosphere, carbon monoxide affects several processes that contribute to climate change. Carbon monoxide has important biological roles across phylogenetic ...
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Circuit Breaker
A circuit breaker is an electrical safety device designed to protect an electrical circuit from damage caused by an overcurrent or short circuit. Its basic function is to interrupt current flow to protect equipment and to prevent the risk of fire. Unlike a fuse, which operates once and then must be replaced, a circuit breaker can be reset (either manually or automatically) to resume normal operation. Circuit breakers are made in varying sizes, from small devices that protect low-current circuits or individual household appliances, to large switchgear designed to protect high voltage circuits feeding an entire city. The generic function of a circuit breaker, or fuse, as an automatic means of removing power from a faulty system, is often abbreviated as OCPD (Over Current Protection Device). Origins An early form of circuit breaker was described by Thomas Edison in an 1879 patent application, although his commercial power distribution system used fuses. Its purpose was ...
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Electrical Contacts
An electrical contact is an electrical circuit component found in electrical switches, relays, connectors and circuit breakers. Each contact is a piece of electrically conductive material, typically metal. When a pair of contacts touch, they can pass an electrical current with a certain contact resistance, dependent on surface structure, surface chemistry and contact time; when the pair is separated by an insulating gap, then the pair does not pass a current. When the contacts touch, the switch is ''closed''; when the contacts are separated, the switch is ''open''. The gap must be an insulating medium, such as air, vacuum, oil, SF6. Contacts may be operated by humans in push-buttons and switches, by mechanical pressure in sensors or machine cams, and electromechanically in relays. The surfaces where contacts touch are usually composed of metals such as silver or gold alloysMatsushita Electronics, "Relay Techninal Information: Definition of Relay Terminology", ยง Contact, htt ...
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